Nissan Versa 2007 Service and Repair Manual.
Manual chapters
1. General Information
2. Engine
3. Transmission/Transaxle
4. Driveline/Axle
5. Suspension
6. Brakes
7. Steering
8. Restraints
9. Body
10. Air Conditioner
11. Electrical
12. Maintenance
13. Index
This is the most complete FULLY INDEXED Service Repair Manual for the Nissan Versa 2007 found on the Internet.
This Service Manual contains 2,989 pages of high quality diagrams and instructions on how to service and repair 2007 Versa Nissan.
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Full list of manual chapters:
QUICK REFERENCE INDEX
Table of Contents
PRECAUTIONS
Description
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect
OPERATION PROCEDURE
General Precautions
Precautions for Three Way Catalyst
Precautions for Fuel (Unleaded Regular Gasoline Recommended)
Precautions for Multiport Fuel Injection System or Engine Control System
Precautions for Hoses
HOSE REMOVAL AND INSTALLATION
HOSE CLAMPING
Precautions for Engine Oils
HEALTH PROTECTION PRECAUTIONS
Precautions for Air Conditioning
HOW TO USE THIS MANUAL
Description
Terms
Units
Contents
Relation between Illustrations and Descriptions
Components
SYMBOLS
How to Follow Trouble Diagnoses
DESCRIPTION
HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES
HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION
TYPE 1: Harness Wire Color and Connector Number are Shown in Illustration
TYPE 2: Harness Wire Color and Connector Number are Shown in Text
KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES
How to Read Wiring Diagrams
CONNECTOR SYMBOLS
SAMPLE/WIRING DIAGRAM - EXAMPL -
DESCRIPTION
Harness Indication
Component Indication
Switch Positions
Detectable Lines and Non-Detectable Lines
Multiple Switch
Reference Area
Abbreviations
SERVICE INFORMATION FOR ELECTRICAL INCIDENT
How to Check Terminal
CONNECTOR AND TERMINAL PIN KIT
HOW TO PROBE CONNECTORS
Probing from Harness Side
Probing from Terminal Side
How to Check Enlarged Contact Spring of Terminal
Waterproof Connector Inspection
Terminal Lock Inspection
How to Perform Efficient Diagnosis for an Electrical Incident
WORK FLOW
INCIDENT SIMULATION TESTS
Introduction
Vehicle Vibration
Heat Sensitive
Freezing
Water Intrusion
Electrical Load
Cold or Hot Start Up
CIRCUIT INSPECTION
Introduction
Testing for "Opens" in the Circuit
Testing for "Shorts" in the Circuit
Ground Inspection
Voltage Drop Tests
Control Unit Circuit Test
Control Units and Electrical Parts
PRECAUTIONS
CONSULT-II CHECKING SYSTEM
Description
Function and System Application
Nickel Metal Hydride Battery Replacement
Checking Equipment
CONSULT-II Start Procedure
CONSULT-II Data Link Connector (DLC) Circuit
INSPECTION PROCEDURE
LIFTING POINT
Special Service Tools
Garage Jack and Safety Stand and 2-Pole Lift
Board-On Lift
TOW TRUCK TOWING
Tow Truck Towing
TOWING AN AUTOMATIC TRANSAXLE MODEL WITH FOUR WHEELS ON GROUND
Vehicle Recovery (Freeing a Stuck Vehicle)
TIGHTENING TORQUE OF STANDARD BOLTS
Tightening Torque Table
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS
Recommended Chemical Products and Sealants
IDENTIFICATION INFORMATION
Model Variation
IDENTIFICATION NUMBER
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT
IDENTIFICATION PLATE
ENGINE SERIAL NUMBER
AUTOMATIC TRANSAXLE NUMBER
MANUAL TRANSAXLE NUMBER
CVT NUMBER
Dimensions
Wheels and Tires
TERMINOLOGY
SAE J1930 Terminology List
CO
QUICK REFERENCE INDEX
Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect
OPERATION PROCEDURE
Precautions for Liquid Gasket
REMOVAL OF LIQUID GASKET SEALING
LIQUID GASKET APPLICATION PROCEDURE
PREPARATION
Special Service Tools
Commercial Service Tools
OVERHEATING CAUSE ANALYSIS
Troubleshooting Chart
COOLING SYSTEM
Cooling Circuit
ENGINE COOLANT
Inspection
LEVEL CHECK
CHECKING COOLING SYSTEM FOR LEAKS
Changing Engine Coolant
DRAINING ENGINE COOLANT
REFILLING ENGINE COOLANT
FLUSHING COOLING SYSTEM
RADIATOR
Components
Removal and Installation
REMOVAL
INSTALLATION
INSPECTION AFTER INSTALLATION
Checking Radiator Cap
Checking Radiator
COOLING FAN
Components (Models With A/C)
Components (Models Without A/C)
Removal and Installation
REMOVAL
INSTALLATION
DISASSEMBLY AND ASSEMBLY
Disassembly
Inspection After Disassembly
Assembly
WATER PUMP
Components
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
INSPECTION AFTER INSTALLATION
THERMOSTAT
Components
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
Thermostat
Thermostat Housing
INSPECTION AFTER INSTALLATION
WATER OUTLET AND WATER CONTROL VALVE
Components
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
Water Control Valve
Water Outlet
Water Hoses
INSPECTION AFTER INSTALLATION
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit
CAPACITY
THERMOSTAT
WATER CONTROL VALVE
RADIATOR
EC
QUICK REFERENCE INDEX
Table of Contents
INDEX FOR DTC
DTC No. Index
Alphabetical Index
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Procedures without Cowl Top Cover
On Board Diagnostic (OBD) System of Engine and A/T, CVT
Precaution
PREPARATION
Special Service Tools
Commercial Service Tools
ENGINE CONTROL SYSTEM
System Diagram
Multiport Fuel Injection (MFI) System
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
Open Loop Control
MIXTURE RATIO SELF-LEARNING CONTROL
FUEL INJECTION TIMING
Sequential Multiport Fuel Injection System
Simultaneous Multiport Fuel Injection System
FUEL SHUT-OFF
Electronic Ignition (EI) System
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
Fuel Cut Control (at No Load and High Engine Speed)
INPUT/OUTPUT SIGNAL CHART
SYSTEM DESCRIPTION
AIR CONDITIONING CUT CONTROL
Input/Output Signal Chart
System Description
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
System Description
INPUT/OUTPUT SIGNAL CHART
BASIC ASCD SYSTEM
SET OPERATION
ACCELERATE OPERATION
CANCEL OPERATION
COAST OPERATION
RESUME OPERATION
Component Description
ASCD STEERING SWITCH
ASCD BRAKE SWITCH
ASCD CLUTCH SWITCH
STOP LAMP SWITCH
ELECTRIC THROTTLE CONTROL ACTUATOR
ASCD INDICATOR
CAN COMMUNICATION
System Description
EVAPORATIVE EMISSION SYSTEM
Description
SYSTEM DESCRIPTION
EVAPORATIVE EMISSION LINE DRAWING
Component Inspection
EVAP CANISTER
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
FUEL TANK TEMPERATURE SENSOR
EVAP CANISTER VENT CONTROL VALVE
EVAP CONTROL SYSTEM PRESSURE SENSOR
EVAP SERVICE PORT
Removal and Installation
EVAP CANISTER
EVAP CANISTER VENT CONTROL VALVE
How to Detect Fuel Vapor Leakage
WITH CONSULT-II
WITHOUT CONSULT-II
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
System Description
Diagnostic Procedure
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG.
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG WHILE REFUELING.
Component Inspection
REFUELING EVAP VAPOR CUT VALVE
With CONSULT-II
Without CONSULT-II
POSITIVE CRANKCASE VENTILATION
Description
SYSTEM DESCRIPTION
Component Inspection
PCV (POSITIVE CRANKCASE VENTILATION) VALVE
PCV VALVE VENTILATION HOSE
NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-NATS)
Description
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Introduction
Two Trip Detection Logic
Emission-related Diagnostic Information
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS
DTC AND 1ST TRIP DTC
How to Read DTC and 1st Trip DTC
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA
SYSTEM READINESS TEST (SRT) CODE
SRT Item
SRT Set Timing
SRT Service Procedure
How to Display SRT Status
How to Set SRT Code
Driving Pattern
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II)
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION
How to Erase DTC
Malfunction Indicator Lamp (MIL)
DESCRIPTION
ON BOARD DIAGNOSTIC SYSTEM FUNCTION
MIL Flashing Without DTC
HOW TO SWITCH DIAGNOSTIC TEST MODE
How to Set Diagnostic Test Mode II (Self-diagnostic Results)
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
DIAGNOSTIC TEST MODE I — BULB CHECK
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
OBD System Operation Chart
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
SUMMARY CHART
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR "MISFIRE <EXHAUST QUALITY DE.
EXPLANATION FOR DRIVING PATTERNS FOR "MISFIRE <EXHAUST QUALITY DETERIORATION>", "FUEL INJECTION S.
<Driving Pattern B>
<Driving Pattern C>
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS
EXPLANATION FOR DRIVING PATTERNS
<Driving Pattern A>
<Driving Pattern B>
BASIC SERVICE PROCEDURE
Basic Inspection
Idle Speed and Ignition Timing Check
IDLE SPEED
With CONSULT-II
With GST
IGNITION TIMING
Method A
Method B
Procedure After Replacing ECM
VIN Registration
DESCRIPTION
OPERATION PROCEDURE
With CONSULT-II
Accelerator Pedal Released Position Learning
DESCRIPTION
OPERATION PROCEDURE
Throttle Valve Closed Position Learning
DESCRIPTION
OPERATION PROCEDURE
Idle Air Volume Learning
DESCRIPTION
PREPARATION
OPERATION PROCEDURE
With CONSULT-II
Without CONSULT-II
DIAGNOSTIC PROCEDURE
Fuel Pressure Check
FUEL PRESSURE RELEASE
With CONSULT-II
Without CONSULT-II
FUEL PRESSURE CHECK
TROUBLE DIAGNOSIS
Trouble Diagnosis Introduction
INTRODUCTION
WORK FLOW
Overall Sequence
Detailed Flow
DIAGNOSTIC WORKSHEET
Description
Worksheet Sample
DTC Inspection Priority Chart
Fail-Safe Chart
Symptom Matrix Chart
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYSTEM — ENGINE MECHANICAL and OTHER
Engine Control Component Parts Location
Vacuum Hose Drawing
Circuit Diagram
ECM Harness Connector Terminal Layout
ECM Terminals and Reference Value
PREPARATION
ECM INSPECTION TABLE
CONSULT-II Function (ENGINE)
FUNCTION
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
INSPECTION PROCEDURE
WORK SUPPORT MODE
Work Item
SELF-DIAG RESULTS MODE
Self Diagnostic Item
Freeze Frame Data and 1st Trip Freeze Frame Data
DATA MONITOR MODE
Monitored Item
DATA MONITOR (SPEC) MODE
Monitored Item
ACTIVE TEST MODE
Test Item
DTC and SRT CONFIRMATION MODE
SRT STATUS Mode
SRT WORK SUPPORT Mode
DTC WORK SUPPORT Mode
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)
Description
Operation
Generic Scan Tool (GST) Function
DESCRIPTION
FUNCTION
INSPECTION PROCEDURE
CONSULT-II Reference Value in Data Monitor
Major Sensor Reference Graph in Data Monitor Mode
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), INJ PULSE-B1
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
Description
Testing Condition
Inspection Procedure
Diagnostic Procedure
OVERALL SEQUENCE
DETAILED PROCEDURE
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT
Description
Diagnostic Procedure
POWER SUPPLY AND GROUND CIRCUIT
Wiring Diagram
Diagnostic Procedure
Ground Inspection
DTC U1000, U1001 CAN COMMUNICATION LINE
Description
On Board Diagnosis Logic
DTC Confirmation Procedure
Wiring Diagram
Diagnostic Procedure
DTC U1010 CAN COMMUNICATION
Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0011 IVT CONTROL
Description
SYSTEM DESCRIPTION
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
Component Inspection
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Removal and Installation
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
DTC P0031, P0032 A/F SENSOR 1 HEATER
Description
SYSTEM DESCRIPTION
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
AIR FUEL RATIO (A/F) SENSOR 1 HEATER
Removal and Installation
AIR FUEL RATIO SENSOR HEATER
DTC P0037, P0038 HO2S2 HEATER
Description
SYSTEM DESCRIPTION
OPERATION
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
HEATED OXYGEN SENSOR 2 HEATER
Removal and Installation
HEATED OXYGEN SENSOR 2
DTC P0075 IVT CONTROL SOLENOID VALVE
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Removal and Installation
INTAKE VALVE TIMING CONTROL SOLENOID VALVE
DTC P0101 MAF SENSOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
With GST
PROCEDURE FOR MALFUNCTION B
With CONSULT-II
Overall Function Check
PROCEDURE FOR MALFUNCTION B
With GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
MASS AIR FLOW SENSOR
With CONSULT-II
Without CONSULT-II
Removal and Installation
MASS AIR FLOW SENSOR
DTC P0102, P0103 MAF SENSOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
PROCEDURE FOR DTC P0102
With CONSULT-II
With GST
PROCEDURE FOR DTC P0103
With CONSULT-II
With GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
MASS AIR FLOW SENSOR
With CONSULT-II
Without CONSULT-II
Removal and Installation
MASS AIR FLOW SENSOR
DTC P0112, P0113 IAT SENSOR
Component Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
INTAKE AIR TEMPERATURE SENSOR
Removal and Installation
MASS AIR FLOW SENSOR
DTC P0117, P0118 ECT SENSOR
Component Description
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
ENGINE COOLANT TEMPERATURE SENSOR
Removal and Installation
ENGINE COOLANT TEMPERATURE SENSOR
DTC P0122, P0123 TP SENSOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
THROTTLE POSITION SENSOR
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR
DTC P0125 ECT SENSOR
Description
COMPONENT DESCRIPTION
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
Component Inspection
ENGINE COOLANT TEMPERATURE SENSOR
Removal and Installation
ENGINE COOLANT TEMPERATURE SENSOR
DTC P0127 IAT SENSOR
Component Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
Component Inspection
INTAKE AIR TEMPERATURE SENSOR
Removal and Installation
MASS AIR FLOW SENSOR
DTC P0128 THERMOSTAT FUNCTION
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
Component Inspection
ENGINE COOLANT TEMPERATURE SENSOR
Removal and Installation
ENGINE COOLANT TEMPERATURE SENSOR
DTC P0130 A/F SENSOR 1
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
With GST
PROCEDURE FOR MALFUNCTION B
With CONSULT-II
Overall Function Check
PROCEDURE MALFUNCTION B
With GST
Wiring Diagram
Diagnostic Procedure
Removal and Installation
AIR FUEL RATIO SENSOR
DTC P0131 A/F SENSOR 1
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Removal and Installation
AIR FUEL RATIO SENSOR
DTC P0132 A/F SENSOR 1
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Removal and Installation
AIR FUEL RATIO SENSOR
DTC P0133 A/F SENSOR 1
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Removal and Installation
AIR FUEL RATIO SENSOR
DTC P0137 HO2S2
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
Overall Function Check
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
HEATED OXYGEN SENSOR 2
With CONSULT-II
Without CONSULT-II
Removal and Installation
HEATED OXYGEN SENSOR 2
DTC P0138 HO2S2
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
MALFUNCTION A
MALFUNCTION B
DTC Confirmation Procedure
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
With GST
PROCEDURE FOR MALFUNCTION B
With CONSULT-II
Overall Function Check
PROCEDURE FOR MALFUNCTION B
With GST
Wiring Diagram
Diagnostic Procedure
PROCEDURE FOR MALFUNCTION A
PROCEDURE FOR MALFUNCTION B
Component Inspection
HEATED OXYGEN SENSOR 2
With CONSULT-II
Without CONSULT-II
Removal and Installation
HEATED OXYGEN SENSOR 2
DTC P0139 HO2S2
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
Overall Function Check
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
HEATED OXYGEN SENSOR 2
With CONSULT-II
Without CONSULT-II
Removal and Installation
HEATED OXYGEN SENSOR 2
DTC P0171 FUEL INJECTION SYSTEM FUNCTION
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
DTC P0172 FUEL INJECTION SYSTEM FUNCTION
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
DTC P0181 FTT SENSOR
Component Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
FUEL TANK TEMPERATURE SENSOR
Removal and Installation
FUEL TANK TEMPERATURE SENSOR
DTC P0182, P0183 FTT SENSOR
Component Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
FUEL TANK TEMPERATURE SENSOR
Removal and Installation
FUEL TANK TEMPERATURE SENSOR
DTC P0222, P0223 TP SENSOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
THROTTLE POSITION SENSOR
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MISFIRE
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0327, P0328 KS
Component Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
KNOCK SENSOR
Removal and Installation
KNOCK SENSOR
DTC P0335 CKP SENSOR (POS)
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
CRANKSHAFT POSITION SENSOR (POS)
Removal and Installation
CRANKSHAFT POSITION SENSOR (POS)
DTC P0340 CMP SENSOR (PHASE)
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
CAMSHAFT POSITION SENSOR (PHASE)
Removal and Installation
CAMSHAFT POSITION SENSOR (PHASE)
DTC P0420 THREE WAY CATALYST FUNCTION
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
Overall Function Check
WITH GST
Diagnostic Procedure
DTC P0441 EVAP CONTROL SYSTEM
System Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
Overall Function Check
WITH GST
Diagnostic Procedure
DTC P0442 EVAP CONTROL SYSTEM
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Description
SYSTEM DESCRIPTION
COMPONENT DESCRIPTION
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
Without CONSULT-II
Removal and Installation
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Description
SYSTEM DESCRIPTION
COMPONENT DESCRIPTION
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
Without CONSULT-II
Removal and Installation
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
DTC P0447 EVAP CANISTER VENT CONTROL VALVE
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
EVAP CANISTER VENT CONTROL VALVE
With CONSULT-II
Without CONSULT-II
DTC P0448 EVAP CANISTER VENT CONTROL VALVE
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
EVAP CANISTER VENT CONTROL VALVE
With CONSULT-II
Without CONSULT-II
DTC P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
Component Inspection
EVAP CONTROL SYSTEM PRESSURE SENSOR
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
EVAP CONTROL SYSTEM PRESSURE SENSOR
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
EVAP CONTROL PRESSURE SENSOR
DTC P0455 EVAP CONTROL SYSTEM
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0456 EVAP CONTROL SYSTEM
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
Overall Function Check
WITH GST
Diagnostic Procedure
DTC P0460 FUEL LEVEL SENSOR
Component Description
On Board Diagnostic Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
Removal and Installation
FUEL LEVEL SENSOR
DTC P0461 FUEL LEVEL SENSOR
Component Description
On Board Diagnostic Logic
Overall Function Check
WITH CONSULT-II
WITH GST
Diagnostic Procedure
Removal and Installation
FUEL LEVEL SENSOR
DTC P0462, P0463 FUEL LEVEL SENSOR
Component Description
On Board Diagnostic Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
Removal and Installation
FUEL LEVEL SENSOR
DTC P0500 VSS
Description
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
Overall Function Check
WITH GST
Diagnostic Procedure
DTC P0506 ISC SYSTEM
Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0507 ISC SYSTEM
Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0605 ECM
Component Description
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
PROCEDURE FOR MALFUNCTION A
With CONSULT-II
With GST
PROCEDURE FOR MALFUNCTION B
With CONSULT-II
With GST
PROCEDURE FOR MALFUNCTION C
With CONSULT-II
With GST
Diagnostic Procedure
DTC P0643 SENSOR POWER SUPPLY
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
DTC P0850 PNP SWITCH
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
Overall Function Check
WITH GST
Wiring Diagram
Diagnostic Procedure
A/T MODELS
M/T MODELS
CVT MODELS
DTC P1148 CLOSED LOOP CONTROL
On Board Diagnosis Logic
DTC P1217 ENGINE OVER TEMPERATURE
System Description
SYSTEM DESCRIPTION
Cooling Fan Control
Cooling Fan Operation
Cooling Fan Relay Operation
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
Overall Function Check
WITH CONSULT-II
WITH GST
Models with A/C
Models without A/C
Wiring Diagram
Diagnostic Procedure
PROCEDURE FOR MODELS WITH A/C
PROCEDURE A
PROCEDURE FOR MODELS WITHOUT A/C
PROCEDURE B
Main 13 Causes of Overheating
Component Inspection
COOLING FAN MOTOR
Model with A/C
Models without A/C
DTC P1225 TP SENSOR
Component Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR
DTC P1226 TP SENSOR
Component Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR
DTC P1421 COLD START CONTROL
Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P1564 ASCD STEERING SWITCH
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
ASCD STEERING SWITCH
DTC P1572 ASCD BRAKE SWITCH
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
ASCD BRAKE SWITCH
ASCD CLUTCH SWITCH
STOP LAMP SWITCH
DTC P1574 ASCD VEHICLE SPEED SENSOR
Component Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR)
Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
Diagnostic Procedure
DTC P1715 INPUT SPEED SENSOR (PRIMARY SPEED SENSOR)
Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P1805 BRAKE SWITCH
Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
STOP LAMP SWITCH
DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
PROCEDURE FOR DTC P2100
With CONSULT-II
With GST
PROCEDURE FOR DTC P2103
With CONSULT-II
With GST
Wiring Diagram
Diagnostic Procedure
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION
Description
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
THROTTLE CONTROL MOTOR
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR
DTC P2118 THROTTLE CONTROL MOTOR
Component Description
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
THROTTLE CONTROL MOTOR
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR
DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
Component Description
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
PROCEDURE FOR MALFUNCTION A AND B
With CONSULT-II
With GST
PROCEDURE FOR MALFUNCTION C
With CONSULT-II
With GST
Diagnostic Procedure
DTC P2122, P2123 APP SENSOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
ACCELERATOR PEDAL POSITION SENSOR
Removal and Installation
ACCELERATOR PEDAL
DTC P2127, P2128 APP SENSOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
ACCELERATOR PEDAL POSITION SENSOR
Removal and Installation
ACCELERATOR PEDAL
DTC P2135 TP SENSOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
THROTTLE POSITION SENSOR
Removal and Installation
ELECTRIC THROTTLE CONTROL ACTUATOR
DTC P2138 APP SENSOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
FAIL-SAFE MODE
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Component Inspection
ACCELERATOR PEDAL POSITION SENSOR
Removal and Installation
ACCELERATOR PEDAL
DTC P2A00 A/F SENSOR 1
Component Description
CONSULT-II Reference Value in Data Monitor Mode
On Board Diagnosis Logic
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram
Diagnostic Procedure
Removal and Installation
AIR FUEL RATIO SENSOR
ASCD BRAKE SWITCH
Component Description
CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram
Diagnostic Procedure
Component Inspection
ASCD BRAKE SWITCH
ASCD CLUTCH SWITCH
STOP LAMP SWITCH
ASCD INDICATOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram
Diagnostic Procedure
ELECTRICAL LOAD SIGNAL
CONSULT-II Reference Value in Data Monitor Mode
Diagnostic Procedure
FUEL INJECTOR
Component Description
CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram
Diagnostic Procedure
Component Inspection
FUEL INJECTOR
Removal and Installation
FUEL INJECTOR
FUEL PUMP
Description
SYSTEM DESCRIPTION
COMPONENT DESCRIPTION
CONSULT-II Reference Value in Data Monitor Mode
Wiring Diagram
Diagnostic Procedure
Component Inspection
FUEL PUMP
Removal and Installation
FUEL PUMP
IGNITION SIGNAL
Component Description
IGNITION COIL and POWER TRANSISTOR
Wiring Diagram
Diagnostic Procedure
Component Inspection
IGNITION COIL WITH POWER TRANSISTOR
CONDENSER-2
Removal and Installation
IGNITION COIL WITH POWER TRANSISTOR
REFRIGERANT PRESSURE SENSOR
Component Description
Wiring Diagram
Diagnostic Procedure
Removal and Installation
REFRIGERANT PRESSURE SENSOR
MIL AND DATA LINK CONNECTOR
Wiring Diagram
SERVICE DATA AND SPECIFICATIONS (SDS)
Fuel Pressure
Idle Speed and Ignition Timing
Calculated Load Value
Mass Air Flow Sensor
Intake Air Temperature Sensor
Engine Coolant Temperature Sensor
Air Fuel Ratio (A/F) Sensor 1 Heater
Heated Oxygen sensor 2 Heater
Crankshaft Position Sensor (POS)
Camshaft Position Sensor (PHASE)
Throttle Control Motor
Fuel Injector
Fuel Pump
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
EM
QUICK REFERENCE INDEX
Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Procedures without Cowl Top Cover
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect
OPERATION PROCEDURE
Precautions for Drain Coolant
Precautions for Disconnecting Fuel Piping
Precautions for Removal and Disassembly
Precautions for Inspection, Repair and Replacement
Precautions for Assembly and Installation
Parts Requiring Angular Tightening
Precautions for Liquid Gasket
REMOVAL OF LIQUID GASKET SEALING
LIQUID GASKET APPLICATION PROCEDURE
PREPARATION
Special Service Tools
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting — Engine Noise
Use the Chart Below to Help You Find the Cause of the Symptom.
DRIVE BELTS
Components
Checking Drive Belts
Tension Adjustment
Removal and Installation
REMOVAL
INSTALLATION
Components
Removal and Installation of Drive Belt Auto-Tensioner
REMOVAL
INSTALLATION
AIR CLEANER AND AIR DUCT
Components
Removal and Installation
REMOVAL
INSTALLATION
Changing Air Cleaner Filter
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
INTAKE MANIFOLD
Components
Removal and Installation
REMOVAL
INSTALLATION
INSPECTION AFTER INSTALLATION
EXHAUST MANIFOLD
Components
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
Surface Distortion
INSTALLATION
OIL PAN
Components
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
Oil Filter
INSTALLATION
IGNITION COIL, SPARK PLUG AND ROCKER COVER
Components
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
FUEL INJECTOR AND FUEL TUBE
Components
Removal and Installation
REMOVAL
INSTALLATION
TIMING CHAIN
Components
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
Timing Chain
INSTALLATION
CAMSHAFT
Components
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
Camshaft Runout
Camshaft Cam Height
Camshaft Journal Oil Clearance
Camshaft End Play
Camshaft Sprocket Runout
Valve Lifter
Valve Lifter Clearance
INSTALLATION
INSPECTION AFTER INSTALLATION
Inspection of Camshaft Sprocket (INT) Oil Groove
Valve Clearance
INSPECTION
ADJUSTMENT
OIL SEAL
Removal and Installation of Valve Oil Seal
REMOVAL
INSTALLATION
Removal and Installation of Front Oil Seal
REMOVAL
INSTALLATION
Removal and Installation of Rear Oil Seal
REMOVAL
INSTALLATION
CYLINDER HEAD
On-Vehicle Service
CHECKING COMPRESSION PRESSURE
Components
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
Cylinder Head Bolts Outer Diameter
Cylinder Head Distortion
INSTALLATION
Components
Disassembly and Assembly
DISASSEMBLY
ASSEMBLY
Inspection After Disassembly
VALVE DIMENSIONS
VALVE GUIDE CLEARANCE
Valve Stem Diameter
Valve Guide Inner Diameter
Valve Guide Clearance
VALVE GUIDE REPLACEMENT
VALVE SEAT CONTACT
VALVE SEAT REPLACEMENT
VALVE SPRING SQUARENESS
VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD
ENGINE ASSEMBLY
Components
Removal and Installation
REMOVAL
INSTALLATION
INSPECTION AFTER INSTALLATION
Inspection for Leaks
CYLINDER BLOCK
Components
Disassembly and Assembly
DISASSEMBLY
ASSEMBLY
How to Select Piston and Bearing
DESCRIPTION
HOW TO SELECT PISTON
When New Cylinder Block is Used
When Cylinder Block is Reused
Piston Selection Table
HOW TO SELECT CONNECTING ROD BEARING
When New Connecting Rod and Crankshaft are Used
When Crankshaft and Connecting Rod are Reused
Connecting Rod Bearing Selection Table
Connecting Rod Bearing Grade Table
Undersize Bearings Usage Guide
HOW TO SELECT MAIN BEARING
When New Cylinder Block and Crankshaft are Used
When Cylinder Block and Crankshaft are Reused
Main Bearing Selection Table (No. 1, 4 and 5 journals)
Main Bearing Selection Table (No. 2 and 3 journals)
Main Bearing Grade Table (All Journals)
Use Undersize Bearing Usage Guide
Inspection After Disassembly
CRANKSHAFT END PLAY
CONNECTING ROD SIDE CLEARANCE
PISTON TO PISTON PIN OIL CLEARANCE
Piston Pin Hole Diameter
Piston Pin Outer Diameter
Piston to Piston Pin Oil Clearance
PISTON RING SIDE CLEARANCE
PISTON RING END GAP
CONNECTING ROD BEND AND TORSION
CONNECTING ROD BIG END DIAMETER
CONNECTING ROD BUSHING OIL CLEARANCE
Connecting Rod Bushing Inner Diameter
Piston Pin Outer Diameter
Connecting Rod Bushing Oil Clearance
CYLINDER BLOCK TOP SURFACE DISTORTION
MAIN BEARING HOUSING INNER DIAMETER
PISTON TO CYLINDER BORE CLEARANCE
Cylinder Bore Inner Diameter
Piston Skirt Diameter
Piston to Cylinder Bore Clearance
CRANKSHAFT MAIN JOURNAL DIAMETER
CRANKSHAFT PIN JOURNAL DIAMETER
OUT-OF-ROUND AND TAPER OF CRANKSHAFT
CRANKSHAFT RUNOUT
CONNECTING ROD BEARING OIL CLEARANCE
Method by Calculation
Method of Using Plastigage
MAIN BEARING OIL CLEARANCE
Method by Calculation
Method of Using Plastigage
MAIN BEARING CRUSH HEIGHT
CONNECTING ROD BEARING CRUSH HEIGHT
MAIN BEARING CAP BOLT OUTER DIAMETER
CONNECTING ROD BOLT OUTER DIAMETER
CLOGGED OR DAMAGED OIL FILTER (FOR INTAKE VALVE TIMING CONTROL)
FLYWHEEL DEFLECTION (M/T MODELS)
MOVEMENT AMOUNT OF FLYWHEEL (M/T MODELS)
Movement Amount of Thrust (Fore-and-Aft) Direction
Movement Amount in Radial (Rotation) Direction
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit
GENERAL SPECIFICATIONS
DRIVE BELT
WATER CONTROL VALVE
EXHAUST MANIFOLD
THERMOSTAT
SPARK PLUG
CYLINDER HEAD
VALVE
Valve Timing
Valve Dimensions
Valve Clearance
Available Valve Lifter
Valve Spring
Valve Lifter
Valve Guide
Valve Seat
CAMSHAFT AND CAMSHAFT BEARING
CYLINDER BLOCK
PISTON, PISTON RING AND PISTON PIN
Available Piston
Piston Ring
Piston Pin
CONNECTING ROD
CRANKSHAFT
MAIN BEARING
Undersize
Bearing Oil Clearance
CONNECTING ROD BEARING
Undersize
Bearing Oil Clearance
EX
QUICK REFERENCE INDEX
Table of Contents
PREPARATION
Special Service Tools
Commercial Service Tools
EXHAUST SYSTEM
Checking Exhaust System
Components
Removal and Installation
REMOVAL
INSTALLATION
Exhaust Manifold to Exhaust Front Tube
Exhaust Front Tube to Center Muffler
INSPECTION AFTER INSTALLATION
FL
QUICK REFERENCE INDEX
Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
PREPARATION
Special Service Tools
Commercial Service Tools
FUEL SYSTEM
Checking Fuel Lines
General Precautions
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Components
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
Fuel Level Sensor Unit, Fuel Filter and Fuel Pump Assembly
Quick Connector
Inspection Hole Cover
INSPECTION AFTER INSTALLATION
FUEL TANK
Components
Removal and Installation
REMOVAL
INSTALLATION
EVAP Canister
Fuel Tank Bands
Fuel Filler Hose
EVAP Hose
INSPECTION AFTER INSTALLATION
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit
FUEL TANK
LU
QUICK REFERENCE INDEX
Table of Contents
PRECAUTIONS
Precautions for Liquid Gasket
LIQUID GASKET APPLICATION PROCEDURE
PREPARATION
Special Service Tools
Commercial Service Tools
LUBRICATION SYSTEM
Lubrication Circuit
ENGINE OIL
Inspection
ENGINE OIL LEVEL
ENGINE OIL APPEARANCE
ENGINE OIL LEAKAGE
OIL PRESSURE CHECK
Changing Engine Oil
OIL FILTER
Removal and Installation
REMOVAL
INSTALLATION
INSPECTION AFTER INSTALLATION
SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and Limit
OIL PRESSURE
Oil Capacity
ACC
QUICK REFERENCE INDEX
Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
ACCELERATOR CONTROL SYSTEM
Components
Removal and Installation
REMOVAL
INSTALLATION
INSPECTION AFTER INSTALLATION
CVT
QUICK REFERENCE INDEX
Table of Contents
INDEX FOR DTC
Alphabetical Index
DTC No. Index
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect
OPERATION PROCEDURE
Precautions for On Board Diagnostic (OBD) System of CVT and Engine
Service After Replacing TCM and Transaxle Assembly
SERVICE AFTER REPLACING TCM AND TRANSAXLE ASSEMBLY
PATTERN A
PATTERN B
Calibration Data
PATTERN C
Removal and Installation Procedure for CVT Unit Connector
REMOVAL
INSTALLATION
Precautions
Service Notice or Precautions
CVT FLUID COOLER SERVICE
OBD-II SELF-DIAGNOSIS
PREPARATION
Special Service Tools
Commercial Service Tools
CVT FLUID
Checking CVT Fluid
FLUID LEVEL CHECK
FLUID CONDITION CHECK
Changing CVT Fluid
CVT Fluid Cooler Cleaning
CVT FLUID COOLER CLEANING PROCEDURE
CVT FLUID COOLER DIAGNOSIS PROCEDURE
CVT FLUID COOLER INSPECTION PROCEDURE
CVT FLUID COOLER FINAL INSPECTION
CVT SYSTEM
Cross-sectional View - RE0F08A
Control System
Hydraulic Control System
TCM Function
CONTROL SYSTEM OUTLINE
CONTROL SYSTEM DIAGRAM
CAN Communication
SYSTEM DESCRIPTION
Input/Output Signal of TCM
Line Pressure and Secondary Pressure Control
NORMAL CONTROL
FEEDBACK CONTROL
Shift Control
"D" POSITION
OVERDRIVE-OFF MODE
"L" POSITION
DOWNHILL ENGINE BRAKE CONTROL (AUTO ENGINE BRAKE CONTROL)
ACCELERATION CONTROL
Lock-up and Select Control
TORQUE CONVERTER CLUTCH AND SELECT CONTROL VALVE CONTROL
Lock-up and Select Control System Diagram
Lock-up Released
Lock-up Applied
Select Control
Control Valve
FUNCTION OF CONTROL VALVE
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Introduction
OBD-II Function for CVT System
One or Two Trip Detection Logic of OBD-II
ONE TRIP DETECTION LOGIC
TWO TRIP DETECTION LOGIC
OBD-II Diagnostic Trouble Code (DTC)
HOW TO READ DTC AND 1ST TRIP DTC
Freeze Frame Data and 1st Trip Freeze Frame Data
HOW TO ERASE DTC
HOW TO ERASE DTC (WITH CONSULT-II)
HOW TO ERASE DTC (WITH GST)
Malfunction Indicator Lamp (MIL)
DESCRIPTION
TROUBLE DIAGNOSIS
DTC Inspection Priority Chart
Fail-safe
FAIL-SAFE FUNCTION
Output Speed Sensor (Secondary Speed Sensor)
Input Speed Sensor (Primary Speed Sensor)
PNP Switch
CVT Fluid Temperature Sensor
Transmission Fluid Pressure Sensor A (Secondary Pressure Sensor)
Pressure Control Solenoid A (Line Pressure Solenoid)
Pressure Control Solenoid B (Secondary Pressure Solenoid)
Torque Converter Clutch Solenoid
Step Motor
CVT Lock-up Select Solenoid
TCM Power Supply (Memory Back-up)
How to Perform Trouble Diagnosis for Quick and Accurate Repair
INTRODUCTION
WORK FLOW
Work Flow Chart
DIAGNOSTIC WORKSHEET
Information From Customer
Diagnostic Worksheet Chart
CVT Electrical Parts Location
Circuit Diagram
Inspections before Trouble Diagnosis
CVT FLUID CHECK
Fluid Leakage and Fluid Level Check
Fluid Condition Check
STALL TEST
Stall Test Procedure
Judgement Stall Test
LINE PRESSURE TEST
Line Pressure Test Port
Line Pressure Test Procedure
Line Pressure
Judgement of Line Pressure Test
Road Test
DESCRIPTION
CONSULT-II START PROCEDURE
Check before Engine Is Started
Check at Idle
Cruise Test
Vehicle Speed When Shifting Gears
TCM Terminals and Reference Values
TCM HARNESS CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR TCM
CONSULT-II Function (TRANSMISSION)
FUNCTION
CONSULT-II REFERENCE VALUE
CONSULT-II SETTING PROCEDURE
WORK SUPPORT MODE
Display Item List
Engine Brake Adjustment
Check CVT Fluid Deterioration Date
SELF-DIAGNOSTIC RESULT MODE
Display Items List
DATA MONITOR MODE
Display Items List
CAN DIAGNOSTIC SUPPORT MONITOR MODE
Diagnostic Procedure without CONSULT-II
OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST)
DTC U1000 CAN COMMUNICATION LINE
Description
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — CAN
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
DTC U1010 TRANSMISSION CONTROL MODULE (CAN)
Description
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0615 START SIGNAL CIRCUIT
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Wiring Diagram — CVT — STSIG
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
DTC P0703 STOP LAMP SWITCH CIRCUIT
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Diagnostic Procedure
DTC P0705 PARK/NEUTRAL POSITION SWITCH
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — PNP/SW
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
PNP SWITCH
DTC P0710 CVT FLUID TEMPERATURE SENSOR CIRCUIT
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — FTS
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
CVT FLUID TEMPERATURE SENSOR
DTC P0715 INPUT SPEED SENSOR CIRCUIT (PRI SPEED SENSOR)
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — PRSCVT
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
DTC P0720 VEHICLE SPEED SENSOR CVT (SECONDARY SPEED SENSOR)
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — SESCVT
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
DTC P0725 ENGINE SPEED SIGNAL
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Diagnostic Procedure
DTC P0730 BELT DAMAGE
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Diagnostic Procedure
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — TCV
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
TORQUE CONVERTER CLUTCH SOLENOID VALVE
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0745 LINE PRESSURE SOLENOID VALVE
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — LPSV
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
PRESSURE CONTROL SOLENOID VALVE A (LINE PRESSURE SOLENOID VALVE)
DTC P0746 PRESSURE CONTROL SOLENOID A PERFORMANCE (LINE PRESSURE SOLENOID VALVE)
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0776 PRESSURE CONTROL SOLENOID B PERFORMANCE (SEC PRESSURE SOLENOID VALVE)
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0778 PRESSURE CONTROL SOLENOID B ELECTRICAL (SEC PRESSURE SOLENOID VALVE)
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — SECPSV
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
PRESSURE CONTROL SOLENOID VALVE B (SECONDARY PRESSURE SOLENOID VALVE)
DTC P0840 TRANSMISSION FLUID PRESSURE SENSOR A CIRCUIT (SEC PRESSURE SENSOR)
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — SECPS
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
DTC P0841 PRESSURE SENSOR FUNCTION
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Diagnostic Procedure
DTC P0845 TRANSMISSION FLUID PRESSURE SENSOR B CIRCUIT (PRI PRESSURE SENSOR)
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — PRIPS
CM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
DTC P0868 SECONDARY PRESSURE DOWN
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Diagnostic Procedure
DTC P1701 TRANSMISSION CONTROL MODULE (POWER SUPPLY)
Description
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Wiring Diagram — CVT — POWER
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
DTC P1705 THROTTLE POSITION SENSOR
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Diagnostic Procedure
DTC P1722 ESTM VEHICLE SPEED SIGNAL
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Diagnostic Procedure
DTC P1723 CVT SPEED SENSOR FUNCTION
Description
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Diagnostic Procedure
DTC P1726 ELECTRIC THROTTLE CONTROL SYSTEM
Description
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Diagnostic Procedure
DTC P1740 LOCK-UP SELECT SOLENOID VALVE CIRCUIT
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — L/USSV
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
LOCK-UP SELECT SOLENOID VALVE
DTC P1745 LINE PRESSURE CONTROL
Description
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Diagnostic Procedure
DTC P1777 STEP MOTOR - CIRCUIT
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — CVT — STM
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
STEP MOTOR
DTC P1778 STEP MOTOR - FUNCTION
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
OVERDRIVE CONTROL SWITCH
Description
CONSULT-II Reference Value
Wiring Diagram — CVT — ODSW
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
OVERDRIVE CONTROL SWITCH
With Intelligent Key
Without Intelligent Key
SHIFT POSITION INDICATOR CIRCUIT
Description
CONSULT-II Reference Value
Diagnostic Procedure
SHIFT POSITION INDICATOR SYMPTOM CHART
TROUBLE DIAGNOSIS FOR SYMPTOMS
Wiring Diagram — CVT — NONDTC
TCM TERMINALS AND REFERENCE VALUES
O/D OFF Indicator Lamp Does Not Come On
SYMPTOM:
DIAGNOSTIC PROCEDURE
Engine Cannot Be Started in "P" and "N" Position
SYMPTOM:
DIAGNOSTIC PROCEDURE
In "P" Position, Vehicle Moves Forward or Backward When Pushed
SYMPTOM:
DIAGNOSTIC PROCEDURE
In "N" Position, Vehicle Moves
SYMPTOM:
DIAGNOSTIC PROCEDURE
Large Shock "N" Æ "R" Position
SYMPTOM:
DIAGNOSTIC PROCEDURE
Vehicle Does Not Creep Backward in "R" Position
SYMPTOM:
DIAGNOSTIC PROCEDURE
Vehicle Does Not Creep Forward in "D" or "L" Position
SYMPTOM:
DIAGNOSTIC PROCEDURE
Vehicle Speed Does Not Change in "L" Position
SYMPTOM:
DIAGNOSTIC PROCEDURE
Vehicle Speed Does Not Change in overdrive-off mode
SYMPTOM:
DIAGNOSTIC PROCEDURE
Vehicle Speed Does Not Change in "D" Position
SYMPTOM:
DIAGNOSTIC PROCEDURE
Vehicle Does Not Decelerate by Engine Brake
SYMPTOM:
DIAGNOSTIC PROCEDURE
TRANSMISSION CONTROL MODULE
Removal and Installation
COMPONENTS
REMOVAL
INSTALLATION
CVT SHIFT LOCK SYSTEM
Description
Shift Lock System Electrical Parts Location
Wiring Diagram — CVT — SHIFT
Diagnostic Procedure
SHIFT CONTROL SYSTEM
Removal and Installation
CONTROL DEVICE COMPONENTS
CONTROL CABLE COMPONENTS
REMOVAL
INSTALLATION
Control Device Disassembly and Assembly
DISASSEMBLY
ASSEMBLY
Selector Lever Knob Removal and Installation
REMOVAL
INSTALLATION
Adjustment of CVT Position
Checking of CVT Position
KEY INTERLOCK CABLE
Removal and Installation
COMPONENTS
REMOVAL
INSTALLATION
AIR BREATHER HOSE
Removal and Installation
REMOVAL
INSTALLATION
DIFFERENTIAL SIDE OIL SEAL
Removal and Installation
COMPONENTS
REMOVAL
INSTALLATION
TRANSAXLE ASSEMBLY
Removal and Installation
COMPONENTS
REMOVAL
INSTALLATION
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
Vehicle Speed When Shifting Gears
Stall Speed
Line Pressure
Solenoid Valves
CVT Fluid Temperature Sensor
Primary Speed Sensor
Secondary Speed Sensor
Removal and Installation
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
MT
QUICK REFERENCE INDEX
Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions
PREPARATION
Special Service Tools
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
DESCRIPTION
Cross-Sectional View
TRIPLE-CONE SYNCHRONIZER
REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)
M/T OIL
Changing M/T Oil
DRAINING
FILLING
Checking M/T Oil
OIL LEAKAGE AND OIL LEVEL
SIDE OIL SEAL
Removal and Installation
REMOVAL
INSTALLATION
POSITION SWITCH
Checking
BACK-UP LAMP SWITCH
PARK/NEUTRAL POSITION SWITCH
CONTROL LINKAGE
Components of Control Device and Cable
Removal and Installation
REMOVAL
INSTALLATION
AIR BREATHER HOSE
Removal and Installation
COMPONENTS
REMOVAL
INSTALLATION
TRANSAXLE ASSEMBLY
Removal and Installation
COMPONENTS
REMOVAL
INSTALLATION
Disassembly and Assembly
COMPONENTS
Case and Housing Components
Gear Components
Shift Control Components
Final Drive Components
DISASSEMBLY
ASSEMBLY
INPUT SHAFT AND GEARS
Disassembly and Assembly
GENERAL PRECAUTIONS
DISASSEMBLY
INSPECTION AFTER DISASSEMBLY
Input Shaft and Gears
Synchronizer
Bearing
ASSEMBLY
MAINSHAFT AND GEARS
Disassembly and Assembly
GENERAL PRECAUTIONS
DISASSEMBLY
INSPECTION AFTER DISASSEMBLY
Mainshaft and Gears
Synchronizer
Bearing
ASSEMBLY
REVERSE IDLER SHAFT AND GEARS
Disassembly and Assembly
DISASSEMBLY
ASSEMBLY
FINAL DRIVE
Disassembly and Assembly
DISASSEMBLY
INSPECTION AFTER DISASSEMBLY
Gear, Washer, Shaft and Case
Bearing
ASSEMBLY
SHIFT CONTROL
Inspection
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
AT
QUICK REFERENCE INDEX
Table of Contents
INDEX FOR DTC
Alphabetical Index
DTC No. Index
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect
OPERATION PROCEDURE
Precautions for On Board Diagnostic (OBD) System of A/T and Engine
Precautions
Service Notice or Precautions
ATF COOLER SERVICE
TORQUE CONVERTER SERVICE
OBD-II SELF-DIAGNOSIS
PREPARATION
Special Service Tools
Commercial Service Tools
A/T FLUID
Checking A/T Fluid
Changing A/T Fluid
A/T Fluid Cooler Cleaning
A/T FLUID COOLER CLEANING PROCEDURE
A/T FLUID COOLER DIAGNOSIS PROCEDURE
A/T FLUID COOLER INSPECTION PROCEDURE
A/T FLUID COOLER FINAL INSPECTION
A/T CONTROL SYSTEM
Cross-Sectional View
Shift Mechanism
CONSTRUCTION
FUNCTION OF CLUTCH AND BRAKE
CLUTCH AND BAND CHART
POWER TRANSMISSION
"N" and "P" Positions
"1
"D
"D
"D
"D
"R" Position
TCM Function
CONTROL SYSTEM OUTLINE
CONTROL SYSTEM DIAGRAM
CAN Communication
SYSTEM DESCRIPTION
Input/Output Signal of TCM
Line Pressure Control
NORMAL CONTROL
BACK-UP CONTROL (ENGINE BRAKE)
DURING SHIFT CHANGE
AT LOW FLUID TEMPERATURE
Shift Control
CONTROL OF SHIFT SOLENOID VALVES A AND B
RELATION BETWEEN SHIFT SOLENOID VALVES A AND B AND GEAR POSITIONS
CONTROL OF SHIFT VALVES A AND B
Lock-up Control
CONDITIONS FOR LOCK-UP OPERATION
TORQUE CONVERTER CLUTCH SOLENOID VALVE CONTROL
Lock-up Control System Diagram
Lock-up Released
Lock-up Applied
SMOOTH LOCK-UP CONTROL
Half-clutched State
Engine Brake Control (Overrun Clutch Control)
OVERRUN CLUTCH OPERATING CONDITIONS
OVERRUN CLUTCH SOLENOID VALVE CONTROL
OVERRUN CLUTCH CONTROL VALVE OPERATION
Control Valve
FUNCTION OF CONTROL VALVES
Centrifugal Cancel Mechanism
FUNCTION
STRUCTURE/OPERATION
When Clutch Pressure Is Not Applied
When Clutch Pressure Is Applied
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Introduction
OBD-II Function for A/T System
One or Two Trip Detection Logic of OBD-II
ONE TRIP DETECTION LOGIC
TWO TRIP DETECTION LOGIC
OBD-II Diagnostic Trouble Code (DTC)
HOW TO READ DTC AND 1ST TRIP DTC
Freeze Frame Data and 1st Trip Freeze Frame Data
HOW TO ERASE DTC
HOW TO ERASE DTC (WITH CONSULT-II)
HOW TO ERASE DTC (WITH GST)
HOW TO ERASE DTC (NO TOOLS)
Malfunction Indicator Lamp (MIL)
DESCRIPTION
TROUBLE DIAGNOSIS
DTC Inspection Priority Chart
Fail-safe
FAIL-SAFE FUNCTION
Vehicle Speed Sensor·A/T (Revolution Sensor)
Accelerator Pedal Position Signal and Throttle Position Signal
PNP Switch
Shift Solenoid Valve A and B
Line Pressure Solenoid Valve
Torque Converter Clutch Solenoid Valve
Overrun Clutch Solenoid Valve
How to Perform Trouble Diagnoses for Quick and Accurate Repair
INTRODUCTION
WORK FLOW
Work Flow Chart
DIAGNOSTIC WORKSHEET
Information from Customer
Diagnostic Worksheet Chart
A/T Electrical Parts Location
Circuit Diagram
Inspections Before Trouble Diagnosis
A/T FLUID CHECK
Fluid Leakage and Fluid Level Check
Fluid Condition Check
STALL TEST
Stall Test Procedure
Judgement of Stall Test
LINE PRESSURE TEST
Line Pressure Test Ports
Line Pressure Test Procedure
Line Pressure
Judgement of Line Pressure Test
Road Test
DESCRIPTION
Check Before Engine is Started
Check at Idle
Cruise Test — Part 1
Cruise Test — Part 2
Cruise Test — Part 3
Vehicle Speed at Which Gear Shifting Occurs
Vehicle Speed at Which Lock-up Occurs/Releases
Symptom Chart
TCM Terminals and Reference Values
TCM HARNESS CONNECTOR TERMINAL LAYOUT
Terminals and Reference Values for TCM
CONSULT-II Function (A/T)
FUNCTION
CONSULT-II REFERENCE VALUE
CONSULT-II SETTING PROCEDURE
SELF-DIAGNOSTIC RESULT MODE
Display Items List
DATA MONITOR MODE
Display Items List
CAN DIAGNOSTIC SUPPORT MONITOR MODE
DTC WORK SUPPORT MODE
Display Items List
Diagnostic Procedure Without CONSULT-II
TCM SELF-DIAGNOSTIC PROCEDURE
Description
Diagnostic Procedure
Judgement of Self-diagnosis Code
How to Erase Self-diagnostic Results
DTC U1000 CAN COMMUNICATION LINE
Description
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
WITHOUT CONSULT-II
Wiring Diagram — AT — CAN
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — AT — PNP/SW
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
PNP SWITCH
DTC P0710 A/T FLUID TEMPERATURE SENSOR CIRCUIT
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Wiring Diagram — AT — FTS
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
A/T FLUID TEMPERATURE SENSOR
DTC P0720 VEHICLE SPEED SENSOR·A/T (REVOLUTION SENSOR)
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
WITHOUT CONSULT-II
Wiring Diagram — AT — VSSA/T
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
DTC P0725 ENGINE SPEED SIGNAL
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
WITHOUT CONSULT-II
Wiring Diagram — AT — ENGSS
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
DTC P0731 A/T 1ST GEAR FUNCTION
Description
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0732 A/T 2ND GEAR FUNCTION
Description
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0733 A/T 3RD GEAR FUNCTION
Description
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0734 A/T 4TH GEAR FUNCTION
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
WITHOUT CONSULT-II
Wiring Diagram — AT — TCV
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
TORQUE CONVERTER CLUTCH SOLENOID VALVE
Resistance Check
Operation Check
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
Diagnostic Procedure
DTC P0745 LINE PRESSURE SOLENOID VALVE
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
WITHOUT CONSULT-II
Wiring Diagram — AT — LPSV
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
LINE PRESSURE SOLENOID VALVE
Resistance Check
Operation Check
DROPPING RESISTOR
DTC P0750 SHIFT SOLENOID VALVE A
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
WITHOUT CONSULT-II
Wiring Diagram — AT — SSV/A
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
SHIFT SOLENOID VALVE A
Resistance Check
Operation Check
DTC P0755 SHIFT SOLENOID VALVE B
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
WITHOUT CONSULT-II
Wiring Diagram — AT — SSV/B
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
SHIFT SOLENOID VALVE B
Resistance Check
Operation Check
DTC P1760 OVERRUN CLUTCH SOLENOID VALVE
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITH GST
WITHOUT CONSULT-II
Wiring Diagram — AT — OVRCSV
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
OVERRUN CLUTCH SOLENOID VALVE
Resistance Check
Operation Check
DTC VEHICLE SPEED SENSOR MTR
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITHOUT CONSULT-II
Wiring Diagram — AT — VSSMTR
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE)
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITHOUT CONSULT-II
Wiring Diagram — AT — BA/FTS
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
Component Inspection
A/T FLUID TEMPERATURE SENSOR
DTC TURBINE REVOLUTION SENSOR
Description
CONSULT-II Reference Value
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
WITHOUT CONSULT-II
Wiring Diagram — AT — PT/SEN
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
CONTROL UNIT (RAM), CONTROL UNIT (ROM)
Description
On Board Diagnosis Logic
Possible Cause
DTC Confirmation Procedure
WITH CONSULT-II
Diagnostic Procedure
MAIN POWER SUPPLY AND GROUND CIRCUIT
Wiring Diagram — AT — MAIN
TCM TERMINALS AND REFERENCE VALUES
Diagnostic Procedure
PNP, OD SWITCH AND CLOSED THROTTLE, WIDE OPEN THROTTLE POSITION SIGNAL CIRCUIT
CONSULT-II Reference Value
TCM Terminals and Reference Value
Diagnostic Procedure
Component Inspection
OVERDRIVE CONTROL SWITCH
PNP SWITCH
SHIFT POSITION INDICATOR CIRCUIT
Description
CONSULT-II Reference Value
Diagnostic Procedure
SHIFT POSITION INDICATOR SYMPTOM CHART
TROUBLE DIAGNOSIS FOR SYMPTOMS
Wiring Diagram — AT — NONDTC
TCM TERMINALS AND REFERENCE VALUES
OD OFF Indicator Lamp Does Not Come On
SYMPTOM:
DIAGNOSTIC PROCEDURE
Engine Cannot Be Started in "P" and "N" Position
SYMPTOM:
DIAGNOSTIC PROCEDURE
In "P" Position, Vehicle Moves Forward or Backward When Pushed
SYMPTOM:
DIAGNOSTIC PROCEDURE
In "N" Position, Vehicle Moves
SYMPTOM:
DIAGNOSTIC PROCEDURE
Large Shock "N" Æ "R" Position
SYMPTOM:
DIAGNOSTIC PROCEDURE
Vehicle Does Not Creep Backward in "R" Position
SYMPTOM:
DIAGNOSTIC PROCEDURE
Vehicle Does Not Creep Forward in "D", "2" or "1" Position
SYMPTOM:
DIAGNOSTIC PROCEDURE
Vehicle Cannot Be Started from D
SYMPTOM:
DIAGNOSTIC PROCEDURE
A/T Does Not Shift: D
SYMPTOM:
DIAGNOSTIC PROCEDURE
A/T Does Not Shift: D
SYMPTOM:
DIAGNOSTIC PROCEDURE
A/T Does Not Shift: D
SYMPTOM:
DIAGNOSTIC PROCEDURE
A/T Does Not Perform Lock-up
SYMPTOM:
DIAGNOSTIC PROCEDURE
A/T Does Not Hold Lock-up Condition
SYMPTOM:
DIAGNOSTIC PROCEDURE
Lock-up Is Not Released
SYMPTOM:
DIAGNOSTIC PROCEDURE
Engine Speed Does Not Return to Idle (Light Braking D
SYMPTOM:
DIAGNOSTIC PROCEDURE
A/T Does Not Shift: D
SYMPTOM:
DIAGNOSTIC PROCEDURE
A/T Does Not Shift: D
SYMPTOM:
DIAGNOSTIC PROCEDURE
A/T Does Not Shift: 2
SYMPTOM:
DIAGNOSTIC PROCEDURE
Vehicle Does Not Decelerate by Engine Brake
SYMPTOM:
DIAGNOSTIC PROCEDURE
TCM Self-diagnosis Does Not Activate
SYMPTOM:
DESCRIPTION
DIAGNOSTIC PROCEDURE
TRANSMISSION CONTROL MODULE
Removal and Installation
COMPONENTS
REMOVAL
INSTALLATION
SHIFT CONTROL SYSTEM
Control Device Removal and Installation
CONTROL DEVICE COMPONENTS
CONTROL CABLE COMPONENTS
REMOVAL
INSTALLATION
Control Device Disassembly and Assembly
DISASSEMBLY
ASSEMBLY
Selector Lever Knob Removal and Installation
REMOVAL
INSTALLATION
Adjustment of A/T Position
Checking of A/T Position
A/T SHIFT LOCK SYSTEM
Description
Shift Lock System Parts Location
Wiring Diagram — AT — SHIFT
Diagnostic Procedure
KEY INTERLOCK CABLE
Removal and Installation
COMPONENTS
REMOVAL
INSTALLATION
ON-VEHICLE SERVICE
Control Valve Assembly and Accumulators
COMPONENTS
REMOVAL AND INSTALLATION
Removal
Inspection
Installation
Park/Neutral Position (PNP) Switch
COMPONENTS
REMOVAL AND INSTALLATION
Removal
Installation
PARK/NEUTRAL POSITION (PNP) SWITCH ADJUSTMENT
Revolution Sensor
COMPONENTS
REMOVAL AND INSTALLATION
Removal
Installation
Turbine Revolution Sensor (Power Train Revolution Sensor)
COMPONENTS
REMOVAL AND INSTALLATION
Removal
Installation
Differential Side Oil Seal
COMPONENTS
REMOVAL AND INSTALLATION
Removal
Installation
AIR BREATHER HOSE
Removal and Installation
COMPONENTS
REMOVAL
INSTALLATION
TRANSAXLE ASSEMBLY
Removal and Installation
COMPONENTS
REMOVAL
I
OVERHAUL
Components
Oil Channel
Locations of Adjusting Shims, Needle Bearings and Thrust Washers
Locations of Snap Rings
DISASSEMBLY
Disassembly
REPAIR FOR COMPONENT PARTS
Manual Shaft
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Oil Pump
COMPONENTS
DISASSEMBLY
INSPECTION
Oil Pump Housing, Oil Pump Cover, Inner Gear and Outer Gear
Side Clearances
Seal Ring Clearance
ASSEMBLY
Control Valve Assembly
COMPONENTS
DISASSEMBLY
INSPECTION
Control Valve Lower and Upper Bodies
Oil Strainer
Shift Solenoid Valves "A" and "B", Line Pressure Solenoid Valve, Torque Converter Clutch Solenoid.
A/T Fluid Temperature Sensor
Line Pressure Relief Valve Springs and Torque Converter Pressure Holding Spring
ASSEMBLY
Control Valve Upper Body
COMPONENTS
DISASSEMBLY
INSPECTION
Valve Springs
Control Valves
ASSEMBLY
1-2 Accumulator Valve
Retainer Plate (Control Valve Upper Body)
Control Valve Lower Body
COMPONENTS
DISASSEMBLY
INSPECTION
Valve Springs
Control Valves
ASSEMBLY
Retainer Plate (Control Valve Lower Body)
Reverse Clutch
COMPONENTS
DISASSEMBLY
INSPECTION
Reverse Clutch Snap Ring
Reverse Clutch Drive Plates
Reverse Clutch Dish Plates
Reverse Clutch Spring Retainer Assembly
Reverse Clutch Piston
Reverse Clutch Drum
ASSEMBLY
High Clutch
COMPONENTS
DISASSEMBLY
INSPECTION
High Clutch Snap Ring
High Clutch Drive Plates
High Clutch Spring Retainer Assembly
High Clutch Piston and Cancel Cover
Input Shaft Assembly (High Clutch Drum)
Seal Ring Clearance
ASSEMBLY
Forward and Overrun Clutches
COMPONENTS
DISASSEMBLY
INSPECTION
Forward Clutch and Overrun Clutch Snap Rings
Forward Clutch and Overrun Clutch Drive Plates
Forward Clutch and Overrun Clutch Dish Plates
Forward Clutch and Overrun Clutch Spring Retainer Assembly
Forward Clutch Drum
Overrun Clutch Piston
ASSEMBLY
Low and Reverse Brake
COMPONENTS
DISASSEMBLY
INSPECTION
Low and Reverse Brake Snap Rings
Low and Reverse Brake Drive Plates
Low and Reverse Brake Dish Plates
Low and Reverse Brake Spring Retainer Assembly
ASSEMBLY
Rear Internal Gear and Forward Clutch Hub
COMPONENTS
DISASSEMBLY
INSPECTION
Rear Internal Gear and Forward Clutch Hub
End Bearings and Forward One-way Clutch
ASSEMBLY
Output Shaft, Output Gear, Idler Gear, Reduction Pinion Gear and Bearing Retainer
COMPONENTS
DISASSEMBLY
INSPECTION
Output Shaft, Idler Gear and Reduction Pinion Gear
Bearings
Seal Ring Clearance
ASSEMBLY
Band Servo Piston Assembly
COMPONENTS
DISASSEMBLY
INSPECTION
Pistons, Retainers and Piston Stem
Return Springs
ASSEMBLY
Final Drive
COMPONENTS
DISASSEMBLY
INSPECTION
Gears, Washers, Pinion Mate Shaft and Differential Case
Bearings
ASSEMBLY
ASSEMBLY
Assembly (1)
Adjustment (1)
DIFFERENTIAL SIDE BEARING PRELOAD
REDUCTION PINION GEAR BEARING PRELOAD
OUTPUT SHAFT END PLAY
Assembly (2)
Adjustment (2)
TOTAL END PLAY
REVERSE CLUTCH END PLAY
Assembly (3)
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
Vehicle Speed at Which Gear Shifting Occurs
Vehicle Speed at When Lock-up Occurs/Releases
Stall Speed
Line Pressure
Adjusting shims, Needle Bearings, Thrust Washers and Snap Rings
OUTER DIAMETER AND INNER DIAMETER OF NEEDLE BEARINGS
OUTER DIAMETER AND INNER DIAMETER OF THRUST WASHERS
OUTER DIAMETER AND INNER DIAMETER OF BEARING RACES AND ADJUSTING SHIMS
OUTER DIAMETER OF SNAP RINGS
INNER DIAMETER OF SNAP RINGS
Control Valves
CONTROL VALVE SPRINGS
Accumulator
RETURN SPRINGS
O-RINGS
Clutches and Brakes
REVERSE CLUTCH
HIGH CLUTCH
FORWARD CLUTCH
OVERRUN CLUTCH
LOW and REVERSE BRAKE
BRAKE BAND
Final Drive
DIFFERENTIAL SIDE GEAR CLEARANCE
BEARING PRELOAD
TURNING TORQUE
Planetary Carrier
Oil Pump
Input Shaft
SEAL RING CLEARANCE
SEAL RING
Reduction Pinion Gear
TURNING TORQUE
Band Servo
RETURN SPRINGS
Output Shaft
SEAL RING CLEARANCE
SEAL RING
END PLAY
Bearing Retainer
SEAL RING CLEARANCE
Total End Play
Reverse Clutch End Play
Removal and Installation
Shift Solenoid Valves
Solenoid Valves
A/T Fluid Temperature Sensor
Revolution Sensor
Dropping Resistor
Turbine Revolution Sensor (Power Train Revolution Sensor)
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
CL
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Service Notice or Precautions
PREPARATION
Special Service Tools
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
CLUTCH PEDAL
On-vehicle Inspection and Adjustment
Removal and Installation
COMPONENTS
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
CLUTCH FLUID
Air Bleeding Procedure
CLUTCH MASTER CYLINDER
Removal and Installation
REMOVAL
INSTALLATION
CSC (CONCENTRIC SLAVE CYLINDER)
Removal and Installation
REMOVAL
INSTALLATION
CLUTCH PIPING
Removal and Installation
REMOVAL
INSTALLATION
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
Removal and Installation
COMPONENTS
REMOVAL
INSPECTION AND ADJUSTMENT AFTER REMOVAL
Clutch Disc
Clutch Cover
Flywheel Runout
INSTALLATION
SERVICE DATA AND SPECIFICATIONS (SDS)
Clutch Control System
Clutch Pedal
Clutch Disc
Clutch Cover
FAX
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Table of Contents
PRECAUTIONS
Caution
PREPARATION
Special Service Tools
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
FRONT WHEEL HUB AND KNUCKLE
On-Vehicle Inspection and Service
FRONT WHEEL BEARING INSPECTION
Removal and Installation
COMPONENT
REMOVAL
INSPECTION AFTER REMOVAL
Wheel Hub and Knuckle Inspection
Ball Joint Inspection
INSTALLATION
FRONT DRIVE SHAFT
On-Vehicle Inspection and Service
Removal and Installation (Left Side)
COMPONENTS
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
Removal and Installation (Right Side)
COMPONENTS
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
Disassembly and Assembly (Left Side)
DISASSEMBLY
Transaxle Side
Wheel Side
Damper
INSPECTION AFTER DISASSEMBLY
Shaft
Joint Sub-Assembly
Slide Joint Housing and Spider Assembly
Damper
ASSEMBLY
Transaxle Side
Wheel Side
Damper
Disassembly and Assembly (Right Side)
DISASSEMBLY
Transaxle Side
Wheel Side
Support Bearing
Damper
INSPECTION AFTER DISASSEMBLY
Shaft
Joint Sub-Assembly
Slide Joint Housing and Spider Assembly
Support Bearing
Support Bearing Bracket
Damper
ASSEMBLY
Transaxle Side
Wheel Side
Support Bearing
Damper
SERVICE DATA AND SPECIFICATIONS (SDS)
Drive Shaft
Dynamic Damper
RAX
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Table of Contents
PREPARATION
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
WHEEL HUB
On-Vehicle Inspection and Service
REAR WHEEL BEARING INSPECTION
Removal and Installation
COMPONENTS
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Bearing
RSU
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Rear Suspension
PREPARATION
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
REAR SUSPENSION ASSEMBLY
On-Vehicle Inspection and Service
SHOCK ABSORBER INSPECTION
Wheel Alignment Inspection
DESCRIPTION
PRELIMINARY
GENERAL INFORMATION AND RECOMMENDATIONS
THE ALIGNMENT PROCESS
CAMBER INSPECTION
TOE-IN INSPECTION
Components
SHOCK ABSORBER
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
Shock Absorber
Bound Bumper and Bushing
INSTALLATION
COIL SPRING
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
REAR SUSPENSION BEAM
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*)
Wheelarch Height (Unladen*)
FSU
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Procedures without Cowl Top Cover
Cautions
PREPARATION
Special Service Tools
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
FRONT SUSPENSION ASSEMBLY
On-Vehicle Inspection and Service
INSPECTION OF LOWER BALL JOINT END PLAY
STRUT INSPECTION
Wheel Alignment Inspection
PRELIMINARY INSPECTION
GENERAL INFORMATION AND RECOMMENDATIONS
THE ALIGNMENT PROCESS
CAMBER, CASTER AND KINGPIN INCLINATION ANGLES INSPECTION
Using a CCK Gauge
TOE-IN INSPECTION
Components
Removal and Installation
REMOVAL
INSTALLATION
COIL SPRING AND STRUT
Removal and Installation
REMOVAL
INSTALLATION
Disassembly and Assembly
DISASSEMBLY
INSPECTION AFTER DISASSEMBLY
Strut Inspection
Strut Mounting Insulator and Rubber Parts Inspection
Coil Spring Inspection
ASSEMBLY
TRANSVERSE LINK
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
Visual Inspection
Ball Joint Inspection
Swing Torque Inspection
Axial End Play Inspection
INSTALLATION
STABILIZER BAR
Removal and Installation
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
SERVICE DATA AND SPECIFICATIONS (SDS)
Wheel Alignment (Unladen*)
Ball Joint
Wheelarch Height (Unladen*)
WT
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
PREPARATION
Special Service Tool
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
ROAD WHEEL
Inspection
ALUMINUM WHEEL
STEEL WHEEL
ROAD WHEEL TIRE ASSEMBLY
Balancing Wheels
Rotation
TIRE PRESSURE MONITORING SYSTEM
System Components
System Description
BODY CONTROL MODULE (BCM)
TRANSMITTER
REMOTE KEYLESS ENTRY RECEIVER
COMBINATION METER
CAN COMMUNICATION
System Description
TROUBLE DIAGNOSES
Wiring Diagram — T/WARN —
Terminals and Reference Values for BCM
ID Registration Procedure
ID REGISTRATION WITH TRANSMITTER ACTIVATION TOOL
ID REGISTRATION WITHOUT TRANSMITTER ACTIVATION TOOL
Transmitter Wake Up Operation
CONSULT-II Function (BCM)
How to Perform Trouble Diagnosis for Quick and Accurate Repair
INTRODUCTION
WORK FLOW
Preliminary Check
Self-Diagnosis
DESCRIPTION
FUNCTION
CONSULT-II Application to Tire Pressure Monitoring System
Self-Diagnostic Results Mode
Data Monitor Mode
Flash Code/Symptom Chart
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Data From Transmitter Not Being Received
MALFUNCTION CODE NO. 21, 22, 23 or 24 (DTC C1708, C1709, C1710 or C1711)
Transmitter Malfunction
MALFUNCTION CODE NO. 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 or 48
Transmitter Pressure Malfunction
MALFUNCTION CODE NO. 35, 36, 37 or 38
Vehicle Speed Signal
MALFUNCTION CODE NO. 52 (DTC C1729)
TROUBLE DIAGNOSIS FOR SYMPTOMS
Low Tire Pressure Warning Lamp Does Not Come On When Ignition Switch Is Turned On.
Low Tire Pressure Warning Lamp Stays On When Ignition Switch Is Turned On
Low Tire Pressure Warning Lamp Flashes When Ignition Switch Is Turned On.
Hazard Warning Lamps Flash When Ignition Switch Is Turned On
ID Registration Cannot Be Completed
REMOVAL AND INSTALLATION
Transmitter (Pressure Sensor)
REMOVAL
INSTALLATION
SERVICE DATA AND SPECIFICATIONS (SDS)
Road Wheel
Tire
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
PB
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
PREPARATION
Commercial Service Tools
PARKING BRAKE CONTROL
On-Vehicle Service
INSPECTION
COMPONENTS INSPECTION
ADJUSTMENT
Components
Removal and Installation
REMOVAL
INSTALLATION
SERVICE DATA AND SPECIFICATIONS (SDS)
Parking Brake Control
BR
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Brake System
PREPARATION
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
BRAKE PEDAL
Inspection and Adjustment
PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL DEPRESSED
ADJUSTMENT
Removal and Installation
COMPONENTS
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
BRAKE FLUID
On-board Inspection
CHECKING BRAKE FLUID LEVEL
Drain and Refill
Bleeding Brake System
BRAKE TUBE AND HOSE
Hydraulic Circuit
Front Brake Tube and Hose
REMOVAL
INSTALLATION
Rear Brake Tube and Hose
REMOVAL
INSTALLATION
Inspection After Installation
BRAKE MASTER CYLINDER
On-Board Inspection
LEAK INSPECTION
Removal and Installation
REMOVAL
INSTALLATION
Disassembly and Assembly
COMPONENTS
DISASSEMBLY
INSPECTION AFTER DISASSEMBLY
Cylinder Body
ASSEMBLY
BRAKE BOOSTER
On-board Inspection
OPERATING CHECK
AIRTIGHT CHECK
Removal and Installation
COMPONENTS
REMOVAL
INSTALLATION
VACUUM LINES
Component
Removal and Installation
Inspection
VISUAL INSPECTION
CHECK VALVE INSPECTION
Airtightness Inspection
FRONT DISC BRAKE
On-board Inspection
PAD WEAR INSPECTION
Components
Removal and Installation of Brake Pad
REMOVAL
INSTALLATION
Removal and Installation of Brake Caliper Assembly
REMOVAL
INSTALLATION
Disassembly and Assembly of Brake Caliper Assembly
DISASSEMBLY
INSPECTION AFTER DISASSEMBLY
Cylinder Body
Torque Member
Piston
Sliding Pin, Sliding Pin Bolt, and Sliding Pin Boot
ASSEMBLY
DISC ROTOR INSPECTION
Visual Inspection
Runout Inspection
Thickness Inspection
Brake Burnishing Procedure
REAR DRUM BRAKE
Components
Removal and Installation of Drum Brake Assembly
REMOVAL
INSPECTION AFTER REMOVAL
Lining Thickness Inspection
Drum Inner Diameter Inspection
Wheel Cylinder Leakage Inspection
Other Inspections
INSTALLATION
Removal and Installation of Wheel Cylinder
REMOVAL
INSTALLATION
Disassembly and Assembly of Wheel Cylinder
DISASSEMBLY
INSPECTION AFTER DISASSEMBLY
ASSEMBLY
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
Brake Pedal
Check Valve
Brake Booster
Front Disc Brake
Rear Drum Brake
BRC
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Table of Contents
ABS
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Brake System
Precautions When Using CONSULT-II
CHECK POINTS FOR USING CONSULT-II
Precautions for Brake Control
Precautions for CAN System
PREPARATION
Special Service Tools
Commercial Service Tools
SYSTEM DESCRIPTION
System Components
ABS Function
EBD Function
Fail-Safe Function
ABS/EBD SYSTEM
Hydraulic Circuit Diagram
CAN COMMUNICATION
System Description
TROUBLE DIAGNOSIS
How to Perform Trouble Diagnoses for Quick and Accurate Repair
INTRODUCTION
WORK FLOW
CLARIFY CONCERN
EXAMPLE OF DIAGNOSIS SHEET
Component Parts and Harness Connector Location
Schematic
Wiring Diagram — ABS —
Basic Inspection
BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
ABS WARNING LAMP INSPECTION
Warning Lamp and Indicator Timing
Control Unit Input/Output Signal Standard
REFERENCE VALUE FROM CONSULT-II
CONSULT-II Function (ABS)
CONSULT-II START PROCEDURE
SELF-DIAGNOSIS
Description
Operation Procedure
Display Item List
DATA MONITOR
Operation Procedure
Display Item List
ACTIVE TEST
Operation Procedure
Solenoid Valve Operation Chart
ABS Motor
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Wheel Sensor System
ABS Control Unit Inspection
Solenoid Valve System Inspection
Actuator Motor, Motor Relay, and Circuit Inspection
ABS Control Unit Power and Ground Systems Inspection
CAN Communication System Inspection
TROUBLE DIAGNOSES FOR SYMPTOMS
ABS Works Frequently
Unexpected Pedal Action
Long Stopping Distance
ABS Does Not Work
Pedal Vibration or ABS Operation Noise
WHEEL SENSORS
Removal and Installation
REMOVAL
INSTALLATION
SENSOR ROTOR
Removal and Installation
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)
Removal and Installation
REMOVAL
INSTALLATION
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
STC
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Table of Contents
EPS
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect
OPERATION PROCEDURE
Service Notice or Precautions for EPS System
EPS SYSTEM
System Description
EPS CONTROL UNIT
EPS MOTOR
TORQUE SENSOR
REDUCTION GEAR
EPS WARNING LAMP
EPS Warning Lamp Indication
System Diagram
COMPONENTS FUNCTION DESCRIPTION
CAN Communication
SYSTEM DESCRIPTION
TROUBLE DIAGNOSIS
Fail-Safe Function
How to Perform Trouble Diagnosis
BASIC CONCEPT
PRECAUTIONS FOR TROUBLE DIAGNOSIS
INTERVIEW
Component Parts Location
Wiring Diagram — EPS —
EPS Control Unit Input/Output Signal Reference Values
SPECIFICATIONS WITH CONSULT-II
EPS Terminals and Reference Values
EPS HARNESS CONNECTOR TERMINAL LAYOUT
TERMINALS AND REFERENCE VALUES FOR EPS CONTROL UNIT
CONSULT-II Function (EPS)
FUNCTION
CONSULT-II SETTING PROCEDURE
SELF-DIAG RESULTS MODE
Display Item List
How to Erase Self-Diagnostic Results
DATA MONITOR
Display Item List
EPS CONTROL UNIT PART NUMBER
Symptom Chart
TROUBLE DIAGNOSIS FOR SYSTEM
DTC C1601 BATTERY VOLT
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
TERMINALS AND REFERENCE VALUES FOR EPS CONTROL UNIT
DIAGNOSTIC PROCEDURE
DTC C1604 TORQUE SENSOR
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
TERMINALS AND REFERENCE VALUES FOR EPS CONTROL UNIT
DIAGNOSTIC PROCEDURE
DTC C1606 EPS MOTOR
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
TERMINALS AND REFERENCE VALUES FOR EPS CONTROL UNIT
DIAGNOSTIC PROCEDURE
DTC C1607 EEPROM
DIAGNOSTIC PROCEDURE
DTC C1608 CONTROL UNIT
DIAGNOSTIC PROCEDURE
DTC C1609 CAN VHCL SPEED
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
DIAGNOSTIC PROCEDURE
DTC C1610 CAN ENG RPM
CONSULT-II REFERENCE VALUE IN DATA MONITOR MODE
DIAGNOSTIC PROCEDURE
DTC U1000 CAN COMM CIRCUIT
DIAGNOSTIC PROCEDURE
Component Inspection
EPS MOTOR
TROUBLE DIAGNOSIS FOR SYMPTOMS
EPS Warning Lamp Does Not Turn ON
SYMPTOM:
DIAGNOSTIC PROCEDURE
EPS Warning Lamp Does Not Turn OFF
SYMPTOM:
DIAGNOSTIC PROCEDURE
Steering Wheel Turning Force is Heavy or Light
SYMPTOM:
DIAGNOSTIC PROCEDURE
Unbalance Steering Wheel Turning Force and Return Between Right and Left
SYMPTOM:
DIAGNOSTIC PROCEDURE
Unbalance Steering Wheel Turning Force (Torque Variation)
SYMPTOM:
DIAGNOSTIC PROCEDURE
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
PS
QUICK REFERENCE INDEX
Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect
OPERATION PROCEDURE
Precautions for Steering System
PREPARATION
Special Service Tools
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Trouble Shooting Chart
STEERING WHEEL
On-Vehicle Inspection and Service
CHECKING CONDITION OF INSTALLATION
CHECKING STEERING WHEEL PLAY
CHECKING NEUTRAL POSITION STEERING WHEEL
CHECKING STEERING WHEEL TURNING FORCE
CHECKING FRONT WHEEL TURNING ANGLE
Removal and Installation
REMOVAL
INSTALLATION
STEERING COLUMN
Removal and Installation
COMPONENT
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
INSPECTION AFTER INSTALLATION
POWER STEERING GEAR
Removal and Installation
COMPONENT
REMOVAL
INSTALLATION
INSPECTION AFTER INSTALLATION
Disassembly and Assembly
COMPONENT (R24K TYPE)
DISASSEMBLY
INSPECTION AFTER DISASSEMBLY
Joint Cover
Rack and Pinion Assembly
Gear Housing Assembly
Outer Socket and Inner Socket
ASSEMBLY
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Wheel
Steering Angle
Steering Column
Steering Outer Socket and Inner Socket
Steering Gear
SB
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precaution for Seat Belt Service
AFTER A COLLISION
SEAT BELTS
Removal and Installation of Front Seat Belt
REMOVAL OF SEAT BELT RETRACTOR
INSTALLATION OF SEAT BELT RETRACTOR
REMOVAL OF SEAT BELT BUCKLE
INSTALLATION OF SEAT BELT BUCKLE
Removal and Installation of Rear Seat Belt
REMOVAL OF OUTER SEAT BELT RETRACTOR - HATCHBACK
INSTALLATION OF OUTER SEAT BELT RETRACTOR - HATCHBACK
REMOVAL OF OUTER SEAT BELT RETRACTOR - SEDAN
INSTALLATION OF OUTER SEAT BELT RETRACTOR - SEDAN
REMOVAL OF CENTER SEAT BELT RETRACTOR - HATCHBACK
INSTALLATION OF CENTER SEAT BELT RETRACTOR - HATCHBACK
REMOVAL OF CENTER SEAT BELT RETRACTOR - SEDAN
INSTALLATION OF CENTER SEAT BELT RETRACTOR - SEDAN
REMOVAL OF SEAT BELT BUCKLE
INSTALLATION OF SEAT BELT BUCKLE
Seat Belt Inspection
AFTER A COLLISION
PRELIMINARY CHECKS
SEAT BELT RETRACTOR ON-VEHICLE CHECK
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)
ELR Function Stationary Check
ALR Function Stationary Check
ELR Function Moving Check
SEAT BELT RETRACTOR OFF-VEHICLE CHECK
LATCH (LOWER ANCHORS AND TETHER FOR CHILDREN) SYSTEM
Removal and Installation
TOP TETHER STRAP CHILD RESTRAINT
Removal and Installation
REMOVAL
INSTALLATION
SRS
QUICK REFERENCE INDEX
Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for SRS "AIR BAG" and "SEAT BELT PRE-TENSIONER" Service
Occupant Classification System Precaution
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SRS Configuration
Driver Air Bag Module
Front Passenger Air Bag Module
Front Side Air Bag
Side Curtain Air Bag
Front Seat Belt Pre-tensioner with Load Limiter
Occupant Classification System (OCS)
Direct-connect SRS Component Connectors
TROUBLE DIAGNOSIS
Trouble Diagnosis Introduction
DIAGNOSIS FUNCTION
HOW TO PERFORM TROUBLE DIAGNOSES FOR QUICK AND ACCURATE REPAIR
Information From Customer
Preliminary Check
WORK FLOW
SRS Components Parts Location
Schematic
Wiring Diagram — SRS —
CONSULT-II Function (AIR BAG)
HOW TO CHANGE BETWEEN SELF-DIAGNOSIS MODE AND USER MODE WITH CONSULT-II
From User Mode to Diagnosis Mode
From Diagnosis Mode to User Mode
HOW TO ERASE SELF-DIAGNOSIS RESULTS
Self-Diagnosis Function (Without CONSULT-II)
HOW TO CHANGE BETWEEN USER MODE AND SELF-DIAGNOSIS MODE WITHOUT CONSULT-II
HOW TO ERASE SELF-DIAGNOSIS RESULTS
SRS Operation Check
DIAGNOSTIC PROCEDURE 1
Checking SRS Operation Using "AIR BAG" Warning Lamp—User Mode
Trouble Diagnosis With CONSULT-II
DIAGNOSTIC PROCEDURE 2
CONSULT-II Diagnostic Code Chart ("SELF-DIAG [CURRENT]")
DIAGNOSTIC PROCEDURE 3
Final Check of SRS Using CONSULT-II—Diagnosis Mode
DIAGNOSTIC PROCEDURE 4
Check SRS Repair History
DIAGNOSTIC PROCEDURE 5
Check SRS Intermittent Malfunction Using CONSULT-II—Diagnosis Mode
CONSULT-II Diagnostic Code Chart ("SELF-DIAG [PAST]" or "TROUBLE DIAG RECORD")
Trouble Diagnosis Without CONSULT-II
DIAGNOSTIC PROCEDURE 6
Inspect SRS Malfunction Using "AIR BAG" Warning Lamp—Diagnosis Mode
WARNING LAMP FLASH CODE CHART
Trouble Diagnosis: "AIR BAG" Warning Lamp Does Not Turn Off
DIAGNOSTIC PROCEDURE 7
Trouble Diagnosis: "AIR BAG" Warning Lamp Does Not Turn On
DIAGNOSTIC PROCEDURE 8
DRIVER AIR BAG MODULE
Removal and Installation
REMOVAL
INSTALLATION
SPIRAL CABLE
Removal and Installation
REMOVAL
INSTALLATION
FRONT PASSENGER AIR BAG MODULE
Removal and Installation
REMOVAL
INSALLATION
SIDE CURTAIN AIR BAG MODULE
Components
Removal and Installation
REMOVAL
INSTALLATION
CRASH ZONE SENSOR
Removal and Installation
REMOVAL
INSTALLATION
SIDE AIR BAG (SATELLITE) SENSOR
Removal and Installation
REMOVAL
INSTALLATION
FRONT SEAT BELT PRE-TENSIONER
Removal and Installation
DIAGNOSIS SENSOR UNIT
Removal and Installation
REMOVAL
INSTALLATION
ECU DISCRIMINATED NO.
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT
Removal and Installation
COLLISION DIAGNOSIS
For Frontal Collision
SRS INSPECTION (FOR FRONTAL COLLISION)
For Side and Rollover Collision
WHEN SRS IS ACTIVATED IN THE SIDE OR ROLLOVER COLLISION
WHEN SRS IS NOT ACTIVATED IN THE SIDE OR ROLLOVER COLLISION
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
EI
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions
PREPARATION
Special Service Tools
Commercial Service Tools
SQUEAK AND RATTLE TROUBLE DIAGNOSIS
Work Flow
CUSTOMER INTERVIEW
DUPLICATE THE NOISE AND TEST DRIVE
CHECK RELATED SERVICE BULLETINS
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
REPAIR THE CAUSE
CONFIRM THE REPAIR
Generic Squeak and Rattle Troubleshooting
INSTRUMENT PANEL
CENTER CONSOLE
DOORS
TRUNK
SUNROOF/HEADLINING
OVERHEAD CONSOLE (FRONT AND REAR)
SEATS
UNDERHOOD
Diagnostic Worksheet
CLIP AND FASTENER
Description
FRONT BUMPER
Removal and Installation
REMOVAL
INSTALLATION
REAR BUMPER
Components
Removal and Installation - Hatchback
REMOVAL
INSTALLATION
Removal and Installation - Sedan
REMOVAL
INSTALLATION
FRONT GRILLE
Removal and Installation
REMOVAL
INSTALLATION
COWL TOP
Removal and Installation
REMOVAL
INSTALLATION
FENDER PROTECTOR
Components
Removal and Installation
FRONT FENDER PROTECTOR
Removal
Installation
REAR FENDER PROTECTOR
Removal
Installation
ROOF SIDE MOLDING
Components
Removal and Installation
REMOVAL
INSTALLATION
DOOR OUTSIDE MOLDING
Components
Removal and Installation
FRONT DOOR OUTSIDE MOLDING
Removal
Installation
REAR DOOR OUTSIDE MOLDING
Removal
Installation
REAR DOOR CORNER COVER
Removal
Installation
CENTER MUD GUARD
Removal and Installation
REMOVAL
INSTALLATION
TRUNK LID FINISHER
Removal and Installation
REMOVAL
INSTALLATION
REAR AIR SPOILER
Removal and Installation
Removal
Installation
DOOR FINISHER
Removal and Installation
FRONT DOOR
Removal
Installation
REAR DOOR
Removal
Installation
BACK DOOR TRIM
Removal and Installation
REMOVAL
INSTALLATION
BODY SIDE TRIM
Components
Removal and Installation
FRONT PILLAR GARNISH
Removal
Installation
FRONT KICKING PLATE INNER
Removal
Installation
FRONT KICKING PLATE OUTER
Removal
Installation
REAR KICKING PLATE INNER
Removal
Installation
REAR KICKING PLATE OUTER
Removal
Installation
CENTER PILLAR LOWER GARNISH
Removal
Installation
CENTER PILLAR UPPER GARNISH
Removal
Installation
REAR PILLAR FINISHER
Removal
Installation
REAR PARCEL SHELF FINISHER
Removal and Installation
REMOVAL
INSTALLATION
FLOOR TRIM
Removal and Installation
REMOVAL
INSTALLATION
HEADLINING
Components
Removal and Installation - Hatchback
REMOVAL
INSTALLATION
Removal and Installation - Sedan
REMOVAL
INSTALLATION
LUGGAGE FLOOR TRIM
Removal and Installation
REMOVAL
INSTALLATION
TRUNK ROOM TRIM and TRUNK LID FINISHER
Removal and Installation
REMOVAL
INSTALLATION
RF
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions
PREPARATION
Commercial Service Tools
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow
CUSTOMER INTERVIEW
DUPLICATE THE NOISE AND TEST DRIVE
CHECK RELATED SERVICE BULLETINS
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
REPAIR THE CAUSE
CONFIRM THE REPAIR
Generic Squeak and Rattle Troubleshooting
INSTRUMENT PANEL
CENTER CONSOLE
DOORS
TRUNK
SUNROOF/HEADLINING
OVERHEAD CONSOLE (FRONT AND REAR)
SEATS
UNDERHOOD
Diagnostic Worksheet
SUNROOF
Component Parts and Harness Connector Location
System Description
OUTLINE
OPERATION
TILT UP/SLIDE CLOSE OPERATION
TILT DOWN/SLIDE OPEN OPERATION
AUTO OPERATION
RETAINED POWER OPERATION
ANTI-PINCH FUNCTION
INITIALIZATION FAILURE CONDITIONS
INITIALIZATION PROCEDURE
RE-TEACHING CONDITIONS
RE-TEACHING PROCEDURE
CAN Communication System Description
Wiring Diagram — SROOF —
Terminals and Reference Values for BCM
Terminals and Reference Values for Sunroof Motor Assembly
Work Flow
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
Work Support
Active Test
Data Monitor
Trouble Diagnosis Chart by Symptom
BCM Power Supply and Ground Circuit Check
Sunroof Switch System Check
Sunroof Motor Assembly Power Supply and Ground Circuit Check
Door Switch Check
Removal and Installation
SUNROOF UNIT ASSEMBLY
Removal
Installation
GLASS LID
Removal
Installation
SUNSHADE
Removal
Installation
WIND DEFLECTOR
Removal
Installation
SUNROOF MOTOR ASSEMBLY
Removal
Installation
LINK ASSEMBLY
Removal
Installation
Fitting Adjustment
GAP ADJUSTMENT
HEIGHT ADJUSTMENT
Inspection
WIND DEFLECTOR
LINK ASSEMBLY AND WIRE
WEATHERSTRIP
DRAIN HOSES
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
SE
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Service Notice
Precautions
PREPARATION
Special Service Tool
Commercial Service Tool
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow
CUSTOMER INTERVIEW
DUPLICATE THE NOISE AND TEST DRIVE
CHECK RELATED SERVICE BULLETINS
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
REPAIR THE CAUSE
CONFIRM THE REPAIR
Generic Squeak and Rattle Troubleshooting
INSTRUMENT PANEL
CENTER CONSOLE
DOORS
TRUNK
SUNROOF/HEADLINING
OVERHEAD CONSOLE (FRONT AND REAR)
SEATS
UNDERHOOD
Diagnostic Worksheet
FRONT SEAT
Driver Seat
Passenger Seat
Removal and Installation
MANUAL SEAT
Removal
Installation
Disassembly and Assembly
SEAT CUSHION TRIM AND PAD
Disassembly
Assembly
SEAT CUSHION FRAME
Disassembly
Assembly
REAR SEAT
Component Parts Drawing
60:40 SPLIT FOLD DOWN SEAT - HATCHBACK
Removal and Installation
60:40 SPLIT FOLD DOWN SEAT - HATCHBACK
Removal
Installation
Disassembly and Assembly
60:40 SPLIT FOLD DOWN SEAT - HATCHBACK
Disassembly of Armrest
Assembly of Armrest
Disassembly of Seatback Trim and Pad
Assembly of Seatback Trim and Pad
Disassembly of Seat Cushion Trim and Pad
Assembly of Seat Cushion Trim and Pad
Component Parts Drawing
60:40 SPLIT FOLD DOWN SEAT - SEDAN
Removal and Installation
60:40 SPLIT FOLD DOWN SEAT - SEDAN
Removal
Installation
Disassembly and Assembly
60:40 SPLIT FOLD DOWN SEAT - SEDAN
Disassembly of Armrest
Assembly of Armrest
Disassembly of Seatback Trim and Pad
Assembly of Seatback Trim and Pad
Disassembly of Seat Cushion Trim and Pad
Assembly of Seat Cushion Trim and Pad
Removal and Installation
FIXED BACK SEAT
Removal
Installation
Disassembly and Assembly
FIXED BACK SEAT
Disassembly of SeatbackTrim and Pad
Assembly of Seatback Trim and Pad
Disassembly of Seat Cushion Trim and Pad
Assembly of Seat Cushion Trim and Pad
GW
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Procedures without Cowl Top Cover
Handling for Adhesive and Primer
PREPARATION
Commercial Service Tools
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow
CUSTOMER INTERVIEW
DUPLICATE THE NOISE AND TEST DRIVE
CHECK RELATED SERVICE BULLETINS
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
REPAIR THE CAUSE
CONFIRM THE REPAIR
Generic Squeak and Rattle Troubleshooting
INSTRUMENT PANEL
CENTER CONSOLE
DOORS
TRUNK
SUNROOF/HEADLINING
OVERHEAD CONSOLE (FRONT AND REAR)
SEATS
UNDERHOOD
Diagnostic Worksheet
WINDSHIELD GLASS
Removal and Installation
REMOVAL
INSTALLATION
Repairing Water Leaks
OPERA WINDOW GLASS
Removal and Installation
REMOVAL
INSTALLATION
Repairing Water Leaks
REAR WINDOW GLASS AND MOLDING
Removal and Installation
REMOVAL
INSTALLATION
Repairing Water leaks for Rear Window Glass
POWER WINDOW SYSTEM
Component Parts and Harness Connector Location
System Description
MANUAL OPERATION
Front Door LH
Front Door RH
Rear Door (LH or RH)
AUTO OPERATION
POWER WINDOW LOCK
RETAINED POWER OPERATION
ANTI-PINCH SYSTEM
CAN Communication System Description
Schematic
Wiring Diagram — WINDOW —
Main Power Window and Door Lock/Unlock Switch Harness Connector Terminal Layout
Terminal and Reference Value for Main Power Window and Door Lock/Unlock Switch
Terminal and Reference Value for BCM
Work Flow
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
ACTIVE TEST
WORK SUPPORT
DATA MONITOR
Trouble Diagnoses Symptom Chart
BCM Power Supply and Ground Circuit Check
Main Power Window and Door Lock/Unlock Switch Power Supply and Ground Circuit Check
Front Power Window Motor LH Circuit Check
Front Power Window RH Circuit Check (Power Window and Door Lock/Unlock Switch RH Operation)
Front Power Window Motor RH Circuit Check
Encoder Circuit Check
Door Switch Check
Rear Power Window LH Circuit Check (Rear Power Window Switch LH Operation)
Rear Power Window RH Circuit Check (Rear Power Window Switch RH Operation)
Rear Power Window Motor LH Circuit Check
Rear Power Window Motor RH Circuit Check
FRONT DOOR GLASS AND REGULATOR
Removal and Installation
DOOR GLASS
Removal
Installation
REGULATOR ASSEMBLY
Removal
Installation
Inspection after Removal
Disassembly and Assembly
POWER WINDOW REGULATOR ASSEMBLY
Disassembly
Assembly
Inspection after Installation
POWER WINDOW SYSTEM INITIALIZATION
Initialization
INSPECT THE FUNCTION OF THE ANTI-PINCH SYSTEM
FITTING INSPECTION
REAR DOOR GLASS AND REGULATOR
Removal and Installation
DOOR GLASS
Removal
Installation
REGULATOR ASSEMBLY
Removal
Installation
Inspection after Removal
Disassembly and Assembly
POWER WINDOW REGULATOR ASSEMBLY
Disassembly
Assembly
Inspection after Installation
FITTING INSPECTION
REAR WINDOW DEFOGGER
Component Parts and Harness Connector Location
System Description
CAN Communication System Description
Wiring Diagram — DEF —
Terminals and Reference Value for BCM
Terminals and Reference Value for IPDM E/R
Work Flow
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
DATA MONITOR
Display Item List
ACTIVE TEST
Display Item List
Trouble Diagnoses Symptom Chart
BCM Power Supply and Ground Circuit Check
Rear Window Defogger Switch Circuit Check
Rear Window Defogger Circuit Check
Door Mirror Defogger Circuit Check
Filament Check
Filament Repair
REPAIR EQUIPMENT
REPAIRING PROCEDURE
DOOR MIRROR
Wiring Diagram — MIRROR —
Removal and Installation
REMOVAL
INSTALLATION
Disassembly and Assembly
DISASSEMBLY
ASSEMBLY
INSIDE MIRROR
Removal and Installation
REMOVAL
INSTALLATION
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
IP
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions
PREPARATION
Special Service Tools
Commercial Service Tools
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow
CUSTOMER INTERVIEW
DUPLICATE THE NOISE AND TEST DRIVE
CHECK RELATED SERVICE BULLETINS
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
REPAIR THE CAUSE
CONFIRM THE REPAIR
Generic Squeak and Rattle Troubleshooting
INSTRUMENT PANEL
CENTER CONSOLE
DOORS
TRUNK
SUNROOF/HEADLINING
OVERHEAD CONSOLE (FRONT AND REAR)
SEATS
UNDERHOOD
Diagnostic Worksheet
INSTRUMENT PANEL ASSEMBLY
Component Parts
Removal and Installation
WORK STEPS
INSTRUMENT PANEL ASSEMBLY
Removal
Installation
CLUSTER LID A
Removal
Installation
CLUSTER LID C
Removal
Installation
COMBINATION METER
Removal
Installation
GLOVE BOX ASSEMBLY
Removal
Installation
INSTRUMENT LOWER FINISHER
Removal
Installation
CENTER CONSOLE ASSEMBLY
Removal
Installation
Disassembly and Assembly
GLOVE BOX ASSEMBLY
Disassembly
Assembly
CENTER CONSOLE ASSEMBLY
Disassembly
Assembly
COMBINATION METER
Disassembly
Assembly
BL
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect
OPERATION PROCEDURE
Precautions for Procedures without Cowl Top Cover
Precautions for Work
PREPARATION
Special service tool
Commercial Service Tools
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow
CUSTOMER INTERVIEW
DUPLICATE THE NOISE AND TEST DRIVE
CHECK RELATED SERVICE BULLETINS
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
REPAIR THE CAUSE
CONFIRM THE REPAIR
Generic Squeak and Rattle Troubleshooting
INSTRUMENT PANEL
CENTER CONSOLE
DOORS
TRUNK
SUNROOF/HEADLINING
OVERHEAD CONSOLE (FRONT AND REAR)
SEATS
UNDERHOOD
Diagnostic Worksheet
HOOD
Fitting Adjustment
FRONT END HEIGHT ADJUSTMENT AND LATERAL/LONGITUDINAL CLEARANCE ADJUSTMENT
SURFACE MISMATCH ADJUSTMENT
Removal and Installation
HOOD ASSEMBLY
Removal
Installation
HOOD HINGE
Removal
Installation
Removal and Installation of Hood Lock Control
REMOVAL
Hood Lock
Hood Lock Reinforcement
Hood Lock Cable
INSTALLATION
Hood Lock Reinforcement
Hood Lock Cable
Hood Lock Control Inspection
RADIATOR CORE SUPPORT
Removal and Installation
REMOVAL
Radiator Core Support Upper
Radiator Core Support Lower
INSTALLATION
FRONT FENDER
Removal and Installation
REMOVAL
INSTALLATION
POWER DOOR LOCK SYSTEM
Component Parts and Harness Connector Location
System Description
LOCK OPERATION
UNLOCK OPERATION
OUTLINE
Functions available by operating the inside door lock and unlock switches
Functions available by operating the front door key cylinder switch LH
Key reminder door system
CAN Communication System Description
Schematic
WITHOUT INTELLIGENT KEY SYSTEM
Wiring Diagram — D/LOCK —
WITHOUT INTELLIGENT KEY SYSTEM
Schematic
WITH INTELLIGENT KEY SYSTEM
Wiring Diagram — D/LOCK —
WITH INTELLIGENT KEY SYSTEM
Terminals and Reference Value for BCM
Work Flow
CONSULT–II Function (BCM)
CONSULT–II START PROCEDURE
WORK SUPPORT
DATA MONITOR
ACTIVE TEST
Trouble Diagnoses Symptom Chart
BCM Power Supply and Ground Circuit
Door Switch Check (Hatchback)
Door Switch Check (Sedan)
Key Switch (Insert) Check
Door Lock and Unlock Switch Check
Front Door Lock Assembly LH (Actuator) Check
Door Lock Actuator Check (Front RH and Rear LH/RH)
Front Door Key Cylinder Switch LH Check
Passenger Select Unlock Relay Circuit Check (With Intelligent Key)
REMOTE KEYLESS ENTRY SYSTEM
Component Parts and Harness Connector Location
System Description
INPUTS
OPERATED PROCEDURE
Power Door Lock Operation
Hazard and Horn Reminder
Auto Door Lock Operation
Panic Alarm Operation
Interior Lamp Operation
CAN Communication System Description
Schematic
Wiring Diagram — KEYLES —
Terminals and Reference Values for BCM
How to Perform Trouble Diagnoses
Preliminary Check
CHECK BCM CONFIGURATION
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
CONSULT-II APPLICATION ITEMS
Work Support
Data Monitor
Active Test
Work Flow
Trouble Diagnosis Symptom Chart
Keyfob Battery and Function Check
ACC Switch Check
Door Switch Check (Hatchback)
Door Switch Check (Sedan)
Key Switch (Insert) Check
Hazard Function Check
Horn Function Check
Interior Lamp and Ignition Keyhole Illumination Function Check
Remote Keyless Entry Receiver Check
Keyfob Function (Lock) Check
Keyfob Function (Unlock) Check
ID Code Entry Procedure
KEYFOB ID SET UP WITH CONSULT-II
KEYFOB ID SET UP WITHOUT CONSULT-II
Keyfob Battery Replacement
Removal and Installation of Remote Keyless Entry Receiver
REMOVAL
INSTALLATION
INTELLIGENT KEY SYSTEM
Component Parts and Harness Connector Location
System Description
DOOR LOCK/UNLOCK FUNCTION
System Diagram
Operation Description
Operation Condition
Outside Key Antenna Detection Area
Hazard and Buzzer Reminder
Auto Door Lock Function
List of Operation Related Parts
KEY REMINDER FUNCTION
List of Operation Related Parts
REMOTE KEYLESS ENTRY FUNCTIONS
System Diagram
Door Lock/Unlock Function
Operation Condition
Hazard and Buzzer Reminder
Auto Door Lock Function
Panic Alarm Function
List of Operation Related Parts
ENGINE START FUNCTION
List of Operation Related Parts
WARNING CHIME/BUZZER/LAMPS FUNCTION
Operation Description
Operation Condition
List of Operation Related Parts
CHANGE SETTINGS FUNCTION
Changing Settings Using CONSULT-II
INTELLIGENT KEY REGISTRATION
STEERING LOCK SOLENOID REGISTRATION
Steering Lock Solenoid ID Registration
CAN Communication System Description
Schematic
Wiring Diagram — I/KEY —
Intelligent Key Unit Harness Connector Terminal Layout
Terminals and Reference Values for Intelligent Key Unit
Steering Lock Solenoid Harness Connector Terminal Layout
Terminals and Reference Values for Steering Lock Solenoid
Terminals and Reference Values for BCM
Trouble Diagnosis Procedure
PRELIMINARY CHECK
WORK FLOW
CONSULT-II Functions (INTELLIGENT KEY)
CONSULT-II Start Procedure
BASIC OPERATION
CONSULT-II Application Items
SELF-DIAGNOSTIC RESULTS
DATA MONITOR
ACTIVE TEST
WORK SUPPORT
Trouble Diagnosis Symptom Chart
KEY WARNING LAMP (GREEN) ILLUMINATES
Conditions of Vehicle (Operating Conditions)
KEY WARNING LAMP (RED) ILLUMINATES
Conditions of Vehicle (Operating Conditions)
KEY WARNING LAMP DOES NOT ILLUMINATE
Conditions of Vehicle (Operating Conditions)
NON-DTC ITEM
Conditions of Vehicle (Operating Conditions)
ENGINE START CONDITION CHECK
ALL FUNCTIONS OF INTELLIGENT KEY SYSTEM DO NOT OPERATE
Conditions of Vehicle (Operating Conditions)
DOOR LOCK/UNLOCK FUNCTION MALFUNCTION
Conditions of Vehicle (Operating Conditions)
REMOTE KEYLESS ENTRY FUNCTION MALFUNCTION
Conditions of Vehicle (Operating Conditions)
HAZARD AND BUZZER REMINDER FUNCTION MALFUNCTION
Conditions of Vehicle (Operating Conditions)
WARNING CHIME/BUZZER FUNCTION MALFUNCTION
WARNING LAMP FUNCTION MALFUNCTION
CAN Communication System Check
Power Supply and Ground Circuit Check
Key Switch (Intelligent Key Unit Input) Check
Key Switch (BCM Input) Check
Ignition Knob Switch Check
Door Switch Check (Hatchback)
Door Switch Check (Sedan)
Door Request Switch Check
Back Door Request Switch Check (Hatchback)
Trunk Opener Request Switch Check (Sedan)
Unlock Sensor Check
Intelligent Key Warning Buzzer(s) Check
Outside Key Antenna (Driver Side and Passenger Side) Check
Outside Key Antenna (Rear Bumper) Check
Inside Key Antenna Check
Steering Lock Solenoid Check
Key Interlock Solenoid (With M/T) Check
Ignition Switch Position Check
Stop Lamp Switch Check (With CVT)
Stop Lamp Switch Check (With M/T)
Check CVT Device (Park Position Switch) Check
"P-SHIFT" Warning Lamp (With CVT) Check
"LOCK" Warning Lamp (With M/T) Check
"KEY" Warning Lamp (RED) Check
"KEY" Warning Lamp (GREEN) Check
Check Warning Chime in Combination Meter
Hazard Function Check
Horn Function Check
Headlamp Function Check
Intelligent Key Battery Replacement
INTELLIGENT KEY BATTERY INSPECTION
Remote Keyless Entry Function
Removal and Installation of Intelligent Key Unit
REMOVAL
INSTALLATION
DOOR
Fitting Adjustment
FRONT DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
Surface Height Adjustment
Striker Adjustment
REAR DOOR
Longitudinal Clearance and Surface Height Adjustment at Front End
Surface Height Adjustment
Striker Adjustment
BACK DOOR
Longitudinal Clearance and Surface Height Adjustment
Striker Adjustment
Removal and Installation
FRONT DOOR
Removal
Installation
REAR DOOR
Removal
Installation
BACK DOOR
Removal
Installation
FRONT DOOR LOCK
Component Parts Location
Removal and Installation
REMOVAL
INSTALLATION
REAR DOOR LOCK
Component Parts Location
Removal and Installation
REMOVAL
INSTALLATION
BACK DOOR LOCK
Component Parts and Harness Connector Location
System Description
Wiring Diagram — B/DOOR —
WITHOUT INTELLIGENT KEY SYSTEM
WITH INTELLIGENT KEY SYSTEM
Terminals and Reference Values for BCM
Terminals and Reference Values for Intelligent Key Unit
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
CONSULT-II APPLICATION ITEMS
Data Monitor
Active Test
Work Flow
Trouble Diagnosis Chart by Symptom
BCM Power Supply and Ground Circuit
Check Back Door Opener Switch Circuit (Without Intelligent Key or Power Windows)
Check Back Door Opener Switch Circuit (Without Intelligent Key, With Power Windows)
Check Back Door Opener Switch Circuit (With Intelligent Key)
Check Back Door Lock Assembly (Actuator) Circuit
Removal and Installation
BACK DOOR LOCK
Removal
Installation
BACK DOOR HANDLE
Removal
Installation
TRUNK LID
Fitting Adjustment
Longitudinal and lateral clearance adjustment
Surface height adjustment
Trunk Lid Assembly
REMOVAL
INSTALLATION
Trunk Lid Lock
REMOVAL
INSTALLATION
Trunk Lid Striker
REMOVAL
INSTALLATION
TRUNK LID OPENER
Component Parts and Harness Connector Location
System Description
Wiring Diagram — TLID —
WITHOUT INTELLIGENT KEY SYSTEM
WITH INTELLIGENT KEY SYSTEM
Terminals and Reference Values for BCM
Terminals and Reference Values for Intelligent Key Unit
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
CONSULT-II APPLICATION ITEMS
Data Monitor
Active Test
Work Flow
Trouble Diagnosis Chart by Symptom
BCM Power Supply and Ground Circuit
Check Trunk Lid Opener Switch Circuit (Without Intelligent Key or Power Windows)
Check Trunk Lid Opener Switch Circuit (Without Intelligent Key, With Power Windows)
Check Trunk Lid Opener Switch Circuit (With Intelligent Key)
Check Trunk Release Solenoid Circuit
FUEL FILLER LID OPENER
Removal and Installation of Fuel Filler Lid Opener
REMOVAL
INSTALLATION
VEHICLE SECURITY (THEFT WARNING) SYSTEM
Component Parts and Harness Connector Location
System Description
DESCRIPTION
Operation Flow
Setting the vehicle security system
Canceling the set vehicle security system
Activating the alarm operation of the vehicle security system
POWER SUPPLY AND GROUND
INITIAL CONDITION TO ACTIVATE THE SYSTEM
VEHICLE SECURITY SYSTEM ALARM OPERATION
VEHICLE SECURITY SYSTEM DEACTIVATION
PANIC ALARM OPERATION
CAN Communication System Description
Schematic
Wiring Diagram — VEHSEC —
Terminals and Reference Values for BCM
Terminals and Reference Values for Intelligent Key Unit
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
CONSULT-II APPLICATION ITEM
Work Support
Data Monitor
Active Test
Trouble Diagnosis
WORK FLOW
Preliminary Check
Symptom Chart
Diagnostic Procedure 1
Diagnostic Procedure 2
Diagnostic Procedure 3
Diagnostic Procedure 4
Diagnostic Procedure 5
Diagnostic Procedure 6
Diagnostic Procedure 7
Diagnostic Procedure 8
Diagnostic Procedure 9
NATS (Nissan Anti-Theft System)
Component Parts and Harness Connector Location
System Description
DESCRIPTION
SECURITY INDICATOR
Condition of Security Indicator
System Composition
ECM Re-communicating Function
Wiring Diagram — NATS —
Terminals and Reference Values for BCM
CONSULT-II Function
CONSULT-II INSPECTION PROCEDURE
CONSULT-II DIAGNOSTIC TEST MODE FUNCTION
HOW TO READ SELF-DIAGNOSTIC RESULTS
NATS SELF-DIAGNOSTIC RESULTS ITEM CHART
Trouble Diagnosis Procedure
PRELIMINARY CHECK
WORK FLOW
Trouble Diagnoses
SYMPTOM MATRIX CHART 1
SYMPTOM MATRIX CHART 2
Diagnostic Procedure 1
Diagnostic Procedure 2
Diagnostic Procedure 3
Diagnostic Procedure 4
Diagnostic Procedure 5
How to Replace NATS Antenna Amp.
BODY REPAIR
Body Exterior Paint Color
Body Component Parts
UNDERBODY COMPONENT PARTS
BODY COMPONENT PARTS
Hatchback
Sedan
Corrosion Protection
DESCRIPTION
ANTI-CORROSIVE PRECOATED STEEL (GALVANNEALED STEEL)
PHOSPHATE COATING TREATMENT AND CATIONIC ELECTRODEPOSITION PRIMER
ANTI-CORROSIVE WAX
UNDERCOATING
Precautions in undercoating
Body Sealing
DESCRIPTION
Hatchback
Sedan
Body Construction
BODY CONSTRUCTION
Hatchback
Sedan
Body Alignment
BODY CENTER MARKS
Hatchback
Sedan
PANEL PARTS MATCHING MARKS
Hatchback
Sedan
DESCRIPTION
ENGINE COMPARTMENT
Measurement
Measurement Points
UNDERBODY
Measurement
Measurement Points
PASSENGER COMPARTMENT HATCHBACK
Measurement
Measurement Points
PASSENGER COMPARTMENT SEDAN
Measurement
Measurement Points
REAR BODY HATCHBACK
Measurement
Measurement Points
REAR BODY SEDAN
Measurement
Measurement Points
Handling Precautions for Plastics
HANDLING PRECAUTIONS FOR PLASTICS
LOCATION OF PLASTIC PARTS
Exterior, Hatchback
Exterior, Sedan
Interior
Precautions in Repairing High Strength Steel
HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES
Read the Following Precautions When Repairing HSS:
Rear fender hemming process
Foam Repair
URETHANE FOAM APPLICATIONS
FILL PROCEDURES
Hatchback
Sedan
Replacement Operations
DESCRIPTION
RADIATOR CORE SUPPORT
HOODLEDGE LH
HOODLEDGE RH
FRONT SIDE MEMBER
FRONT SIDE MEMBER PARTIAL
LH
RH
OUTRIGGER
FRONT PILLAR
DASH SIDE
CENTER PILLAR
Outer
Inner
OUTER SILL
OUTER SILL REINFORCEMENT
REAR FENDER
Hatchback
Sedan
REAR PANEL
Hatchback
Sedan
REAR FLOOR REAR
Hatchback
Sedan
REAR SIDE MEMBER EXTENSION
Hatchback
Sedan
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
MTC
QUICK REFERENCE INDEX
Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Procedures without Cowl Top Cover
Precautions for Working with HFC-134a (R-134a)
General Refrigerant Precautions
Oil Precautions
Precautions for Refrigerant Connection
FEATURES OF NEW TYPE REFRIGERANT CONNECTION
O-RING AND REFRIGERANT CONNECTION
Precautions for Servicing Compressor
Precautions for Service Equipment
RECOVERY/RECYCLING EQUIPMENT
ELECTRONIC LEAK DETECTOR
VACUUM PUMP
MANIFOLD GAUGE SET
SERVICE HOSES
SERVICE COUPLERS
REFRIGERANT WEIGHT SCALE
CHARGING CYLINDER
Precautions for Leak Detection Dye
IDENTIFICATION LABEL FOR VEHICLE
PREPARATION
Special Service Tools
HFC-134a (R-134a) Service Tools and Equipment
Commercial Service Tools
REFRIGERATION SYSTEM
Refrigerant Cycle
REFRIGERANT FLOW
FREEZE PROTECTION
Refrigerant System Protection
REFRIGERANT PRESSURE SENSOR
PRESSURE RELIEF VALVE
Component Layout
OIL
Maintenance of Oil Quantity in Compressor
OIL
OIL RETURN OPERATION
OIL ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COMPRESSOR
OIL ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT
AIR CONDITIONER CONTROL
Control Operation
BLOWER CONTROL DIAL
TEMPERATURE CONTROL DIAL
MODE DOOR CONTROL DIAL
INTAKE DOOR LEVER
REAR WINDOW DEFOGGER SWITCH
A/C SWITCH (IF EQUIPPED)
Discharge Air Flow
System Description
SWITCHES AND THEIR CONTROL FUNCTION
CAN Communication System Description
TROUBLE DIAGNOSIS
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
DATA MONITOR
Display Item List
How to Perform Trouble Diagnosis for Quick and Accurate Repair
WORK FLOW
SYMPTOM TABLE
Component Parts and Harness Connector Location
ENGINE COMPARTMENT
PASSENGER COMPARTMENT
Schematic
Wiring Diagram — Heater —
WITHOUT A/C
Wiring Diagram — A/C,M —
Operational Check
CHECKING BLOWER
CHECKING DISCHARGE AIR
CHECKING RECIRCULATION
CHECKING TEMPERATURE DECREASE
CHECKING TEMPERATURE INCREASE
CHECKING A/C SWITCH (IF EQUIPPED)
CHECKING DEFROST A/C SWITCH (IF EQUIPPED)
Mode Door
INSPECTION FLOW
Air Mix Door
INSPECTION FLOW
Intake Door
INSPECTION FLOW
Blower Motor Circuit
INSPECTION FLOW
DIAGNOSTIC PROCEDURE FOR FRONT BLOWER MOTOR
Magnet Clutch Circuit (If Equipped)
INSPECTION FLOW
SYSTEM DESCRIPTION
Low Temperature Protection Control
DIAGNOSTIC PROCEDURE FOR MAGNET CLUTCH
Insufficient Cooling
INSPECTION FLOW
PERFORMANCE TEST DIAGNOSIS
PERFORMANCE CHART
Test Condition
Test Reading
TROUBLE DIAGNOSIS FOR UNUSUAL PRESSURE
Both High- and Low-pressure Sides are Too High
High-pressure Side is Too High and Low-pressure Side is Too Low
High-pressure Side is Too Low and Low-pressure Side is Too High
Both High- and Low-pressure Sides are Too Low
Low-pressure Side Sometimes Becomes Negative
Low-pressure Side Becomes Negative
Insufficient Heating
INSPECTION FLOW
Noise
INSPECTION FLOW
CONTROLLER
Removal and Installation
REMOVAL
INSTALLATION
Disassembly and Assembly
THERMO CONTROL AMPLIFIER
Removal and Installation
REMOVAL
INSTALLATION
A/C UNIT ASSEMBLY
Removal and Installation
REMOVAL
INSTALLATION
Disassembly and Assembly
BLOWER MOTOR
Removal and Installation
REMOVAL
INSTALLATION
INTAKE DOOR
Intake Door Cable Adjustment
AIR MIX DOOR
Air Mix Door Cable Adjustment
MODE DOOR
Mode Door Cable Adjustment
BLOWER FAN RESISTOR
Removal and Installation
REMOVAL
INSTALLATION
HEATER CORE
Removal and Installation
REMOVAL
INSTALLATION
AIR CONDITIONER FILTER
Removal and Installation
FUNCTION
REPLACEMENT TIMING
REPLACEMENT PROCEDURES
DUCTS AND GRILLES
Removal and Installation
CENTER VENTILATOR GRILLES
Removal
Installation
SIDE VENTILATOR GRILLES (LH/RH)
Removal
Installation
DEFROSTER NOZZLE AND SIDE DEFROSTER DUCTS (LH/RH)
Removal
Installation
SIDE VENTILATOR DUCTS
Removal
Installation
CENTER VENTILATOR DUCTS
Removal
Installation
SIDE FOOT DUCTS
Removal
Installation
FLOOR DUCTS
Removal
Installation
REFRIGERANT LINES
HFC-134a (R-134a) Service Procedure
SETTING OF SERVICE TOOLS AND EQUIPMENT
Discharging Refrigerant
Evacuating System and Charging Refrigerant
Components
Removal and Installation of Compressor
REMOVAL
INSPECTION FOR CLUTCH DISC TO PULLEY CLEARANCE
INSTALLATION
Removal and Installation of Low-pressure Flexible Hose
REMOVAL
INSTALLATION
Removal and Installation of High-pressure Flexible Hose
REMOVAL
INSTALLATION
Removal and Installation of High-pressure Pipe
REMOVAL
INSTALLATION
Removal and Installation of Refrigerant Pressure Sensor
REMOVAL
INSTALLATION
Removal and Installation of Condenser
REMOVAL
INSTALLATION
Removal and Installation of Liquid Tank
REMOVAL
INSTALLATION
Removal and Installation of Evaporator
REMOVAL
INSTALLATION
Removal and Installation of Expansion Valve
REMOVAL
INSTALLATION
Checking for Refrigerant Leaks
Checking System for Leaks Using the Fluorescent Leak Detector
Dye Injection
Electronic Refrigerant Leak Detector
PRECAUTIONS FOR HANDLING LEAK DETECTOR
CHECKING PROCEDURE
SERVICE DATA AND SPECIFICATIONS (SDS)
Compressor
Oil
Refrigerant
Engine Idling Speed
Belt Tension
DI
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PRECAUTION
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
PREPARATION
Commercial Service Tool
COMBINATION METERS
Component Parts and Harness Connector Location
System Description
UNIFIED METER CONTROL UNIT
POWER SUPPLY AND GROUND CIRCUIT
SPEEDOMETER
With ABS
Without ABS or CVT
With CVT, Without ABS
TACHOMETER
FUEL GAUGE
ODO/TRIP METER
How to Change the Display
CAN COMMUNICATION SYSTEM DESCRIPTION
Arrangement of Combination Meter
Internal Circuit
Wiring Diagram — METER —
Combination Meter Harness Connector Terminal Layout
Terminals and Reference Value for Combination Meter
Self-Diagnosis Mode of Combination Meter
SELF-DIAGNOSIS MODE FUNCTION
OPERATION PROCEDURE
CONSULT-II Function (METER)
CONSULT-II START PROCEDURE
SELF-DIAGNOSTIC RESULTS
Display Item List
DATA MONITOR
Display Item List
Trouble Diagnosis
HOW TO PERFORM TROUBLE DIAGNOSIS
PRELIMINARY CHECK
Symptom Chart
Power Supply and Ground Circuit Inspection
Vehicle Speed Signal Inspection
WITH ABS
WITHOUT ABS OR CVT
WITH CVT, WITHOUT ABS
Engine Speed Signal Inspection
Fuel Level Sensor Signal Inspection
Fuel Gauge Fluctuates, Indicates Wrong Value, or Varies
Fuel Gauge Does Not Move to Full position
DTC [U1000] CAN Communication Circuit
Electrical Components Inspection
FUEL LEVEL SENSOR UNIT CHECK
Check Fuel Level Sensor Unit and Fuel Pump
Check Fuel Level Sensor Unit and Fuel Pump Harness
Removal and Installation
COMBINATION METER
WARNING LAMPS
Schematic
Wiring Diagram — WARN —
Oil Pressure Warning Lamp Stays Off (Ignition Switch ON)
Oil Pressure Warning Lamp Does Not Turn Off (Oil Pressure Is Normal)
Component Inspection
OIL PRESSURE SWITCH
A/T INDICATOR
System Description
Wiring Diagram — AT/IND —
A/T Indicator Does Not Illuminate
CVT INDICATOR
System Description
Wiring Diagram — CVTIND —
CVT Indicator Does Not Illuminate
WARNING CHIME
Component Parts and Harness Connector Location
System Description
POWER SUPPLY AND GROUND CIRCUIT
IGNITION KEY WARNING CHIME (WITHOUT INTELLIGENT KEY)
IGNITION KEY WARNING CHIME (WITH INTELLIGENT KEY)
When Mechanical Key Is Used
When Intelligent Key Is Carried With The Driver
LIGHT WARNING CHIME
Wiring Diagram — CHIME —
Terminals and Reference Values for BCM
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
DATA MONITOR
Display Item List
ACTIVE TEST
Display Item List
SELF-DIAG RESULTS
Display Item List
Trouble Diagnosis
HOW TO PERFORM TROUBLE DIAGNOSIS
PRELIMINARY INSPECTION
SYMPTOM CHART
Combination Meter Buzzer Circuit Inspection
Front Door Switch LH Signal Inspection
Key Switch Signal Inspection (Without Intelligent Key)
Key Switch and Ignition Knob Switch Signal Inspection (With Intelligent Key, When Mechanical Key .
Lighting Switch Signal Inspection
Electrical Component Inspection
FRONT DOOR SWITCH LH
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
SC
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PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
PREPARATION
Special Service Tool
Commercial Service Tools
BATTERY
How to Handle Battery
METHODS OF PREVENTING OVER-DISCHARGE
CHECKING ELECTROLYTE LEVEL
Sulfation
SPECIFIC GRAVITY CHECK
Hydrometer Temperature Correction
CHARGING THE BATTERY
Charging Rates
Trouble Diagnoses with Battery Service Center
Removal and Installation
REMOVAL
INSTALLATION
STARTING SYSTEM
System Description
M/T Models
A/T Models
CVT Models
Wiring Diagram — START —
M/T Models
A/T Models
CVT Models
Trouble Diagnoses with Starting/Charging System Tester
WORK FLOW
DIAGNOSTIC PROCEDURE 1
Check Starter Motor Circuit
DIAGNOSTIC PROCEDURE 2
Check Magnetic Switch Circuit
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE
Removal and Installation
REMOVAL
INSTALLATION
CHARGING SYSTEM
System Description
Wiring Diagram — CHARGE —
Trouble Diagnoses with Starting/Charging System Tester
WORK FLOW
DIAGNOSTIC PROCEDURE 1
Check Charge Warning Lamp Circuit
DIAGNOSTIC PROCEDURE 2
Check Battery Circuit
DIAGNOSTIC PROCEDURE 3
Check Voltage Regulator Circuit
Removal and Installation
REMOVAL
GENERATOR PULLEY INSPECTION
INSTALLATION
SERVICE DATA AND SPECIFICATIONS (SDS)
Battery
Starter
Generator
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
WW
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Table of Contents
PRECAUTION
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Procedures without Cowl Top Cover
FRONT WIPER AND WASHER SYSTEM
Components Parts and Harness Connector Location
System Description
OUTLINE
LOW SPEED WIPER OPERATION
HIGH SPEED WIPER OPERATION
INTERMITTENT OPERATION
AUTO STOP OPERATION
WASHER OPERATION
MIST OPERATION
FAIL-SAFE FUNCTION
COMBINATION SWITCH READING FUNCTION
CAN Communication System Description
Schematic
Wiring Diagram — WIPER —
Terminals and Reference Values for BCM
Terminals and Reference Values for IPDM E/R
How to Proceed With Trouble Diagnosis
Preliminary Check
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
WORK SUPPORT
Display Item List
DATA MONITOR
Display Item List
ACTIVE TEST
Display Item List
CONSULT-II Function (IPDM E/R)
CONSULT-II START PROCEDURE
DATA MONITOR
All Signals, Main Signals, Selection From Menu
ACTIVE TEST
Front Wiper Does Not Operate
Front Wiper Does Not Return to Stop Position (After Front Wiper Operate for 10 Seconds, They Stop.
Only Front Wiper Low Does Not Operate
Only Front Wiper Hi Does Not Operate
Only Front Wiper Intermittent Does Not Operate
Front Wiper Intermittent Operation Switch Position Cannot Be Adjusted
Wiper Does Not Wipe When Front Washer Operates
Front Wiper Does Not Stop
Removal and Installation of Front Wiper Arms
REMOVAL
INSTALLATION
Adjustment of Wiper Arm Stop Location
ADJUSTMENT
Removal and Installation of Front Wiper Drive Assembly
REMOVAL
INSTALLATION
Removal and Installation of Front Washer Nozzle
REMOVAL
INSTALLATION
Inspection for Washer Nozzle
CHECK VALVE INSPECTION
Washer Nozzle Adjustment
Washer Tube Layout
Removal and Installation of Front Wiper and Washer Switch
REMOVAL
INSTALLATION
Inspection of Front Wiper and Washer Switch Circuit
Removal and Installation of Washer Tank
REMOVAL
INSTALLATION
Removal and Installation of Front Washer Motor
REMOVAL
INSTALLATION
REAR WIPER AND WASHER SYSTEM
Components Parts and Harness Connector Location
System Description
REAR WIPER OPERATION
INTERMITTENT OPERATION
AUTO STOP OPERATION
REAR WASHER OPERATION
BCM Combination Switch Reading Function
Wiring Diagram — WIP/R —
Terminals and Reference Values for BCM
How to Proceed With Trouble Diagnosis
Preliminary Check
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM
CONSULT-II Function (BCM)
Rear Wiper Does Not Operate
Rear Wiper Stop Position Is Incorrect
Only Rear Wiper Does Not Operate
Only Rear Wiper Intermittent Does Not Operate
Wiper Does Not Wipe When Rear Washer Operates
Removal and Installation
REAR WIPER ARM
Removal
Installation
REAR WIPER MOTOR
Removal
Installation
REAR WASHER TUBE LAYOUT
REAR WASHER NOZZLE
Removal
Installation
WASHER FLUID RESERVOIR
WIPER AND WASHER SWITCH
WASHER MOTOR
Washer Nozzle Adjustment
POWER SOCKET
Wiring Diagram — P/SCKT —
Removal and Installation
REMOVAL
INSTALLATION
HORN
Wiring Diagram — HORN —
Removal and Installation
REMOVAL
INSTALLATION
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
PG
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PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
POWER SUPPLY ROUTING CIRCUIT
Schematic
Wiring Diagram — POWER —
BATTERY POWER SUPPLY — IGNITION SWITCH IN ANY POSITION
ACCESSORY POWER SUPPLY — IGNITION SWITCH IN ACC AND/OR ON
IGNITION POWER SUPPLY — IGNITION SWITCH IN ON
IGNITION POWER SUPPLY — IGNITION SWITCH IN ON AND/OR START.
IGNITION POWER SUPPLY — IGNITION SWITCH IN START
Fuse
Fusible Link
Circuit Breaker (Built Into BCM)
Circuit Breaker
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
System Description
SYSTEMS CONTROLLED BY IPDM E/R
CAN COMMUNICATION LINE CONTROL
IPDM E/R STATUS CONTROL
CAN Communication System Description
Function of Detecting Ignition Relay Malfunction
CONSULT-II Function (IPDM E/R)
CONSULT-II START PROCEDURE
SELF-DIAGNOSTIC RESULTS
Display Item List
DATA MONITOR
All Signals, Main Signals, Selection From Menu
CAN DIAG SUPPORT MNTR
ACTIVE TEST
Display Item List
Auto Active Test
DESCRIPTION
OPERATION PROCEDURE
INSPECTION IN AUTO ACTIVE TEST MODE
Concept of Auto Active Test
IPDM E/R Terminal Arrangement
Terminals and Reference Values for IPDM E/R
IPDM E/R Power/Ground Circuit Inspection
Inspection with CONSULT-II (Self-Diagnosis)
Removal and Installation of IPDM E/R
REMOVAL
INSTALLATION
GROUND CIRCUIT
Ground Distribution
MAIN HARNESS
ENGINE ROOM HARNESS
ENGINE CONTROL HARNESS
BODY HARNESS
BODY NO. 2 HARNESS
BACK DOOR HARNESS (HATCHBACK)
HARNESS
Harness Layout
HOW TO READ HARNESS LAYOUT
OUTLINE
MAIN HARNESS
ENGINE ROOM HARNESS (LH VIEW)
ENGINE ROOM HARNESS (RH VIEW)
ENGINE CONTROL HARNESS
BODY HARNESS (HATCHBACK)
BODY HARNESS (SEDAN)
BODY NO. 2 HARNESS (HATCHBACK)
BODY NO. 2 HARNESS (SEDAN)
ROOM LAMP HARNESS
FRONT DOOR LH HARNESS
FRONT DOOR RH HARNESS
REAR DOOR LH HARNESS
REAR DOOR RH HARNESS
BACK DOOR HARNESS (HATCHBACK ONLY)
Wiring Diagram Codes (Cell Codes)
ELECTRICAL UNITS LOCATION
Electrical Units Location
ENGINE COMPARTMENT
PASSENGER COMPARTMENT
LUGGAGE COMPARTMENT
HARNESS CONNECTOR
Description
HARNESS CONNECTOR (TAB-LOCKING TYPE)
HARNESS CONNECTOR (SLIDE-LOCKING TYPE)
HARNESS CONNECTOR (LEVER LOCKING TYPE)
HARNESS CONNECTOR (DIRECT-CONNECT SRS COMPONENT TYPE)
ELECTRICAL UNITS
Terminal Arrangement
STANDARDIZED RELAY
Description
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS
TYPE OF STANDARDIZED RELAYS
SUPER MULTIPLE JUNCTION (SMJ)
Terminal Arrangement
FUSE BLOCK-JUNCTION BOX (J/B)
Terminal Arrangement
FUSE AND FUSIBLE LINK BOX
Terminal Arrangement
LAN
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CAN FUNDAMENTAL
PRECAUTIONS
Precautions When Using CONSULT-II
Precautions for Trouble Diagnosis
Precautions for Harness Repair
SYSTEM DESCRIPTION
CAN Communication System
SYSTEM DIAGRAM
CAN COMMUNICATION CONTROL CIRCUIT
Diag on CAN
DESCRIPTION
System Diagram
TROUBLE DIAGNOSIS
Condition of Error Detection
CAN COMMUNICATION SYSTEM ERROR
WHEN INDICATED "U1000" OR "U1001" IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL
Symptom When Error Occurs in CAN Communication System
ERROR EXAMPLE
Example: TCM branch line open circuit
Example: Data link connector branch line open circuit
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) .
Example: CAN-H, CAN-L Harness Short Circuit
Self-Diagnosis
CAN Diagnostic Support Monitor
MONITOR ITEM (CONSULT-II)
Without PAST
With PAST
MONITOR ITEM (ON-BOARD DIAGNOSIS)
TROUBLE DIAGNOSES WORK FLOW
Information Needed for Trouble Diagnosis
How to Use CAN Communication Signal Chart
Trouble Diagnosis Flow Chart
Trouble Diagnosis Procedure
INTERVIEW WITH CUSTOMER
INSPECTION OF VEHICLE CONDITION
CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART)
CAN System Type Specification Chart (Style A)
CAN System Type Specification Chart (Style B)
CREATE INTERVIEW SHEET
Interview Sheet (Example)
CREATE DATA SHEET
Create CONSULT-II Data Attachment Sheet
Create On-board Diagnosis Copy Sheet
CREATE DIAGNOSIS SHEET
Print Diagnosis Sheet
Check of Received Data
DETECT THE ROOT CAUSE
Present Error — Open Circuit —
Present Error — Short Circuit —
Past Error — Open Circuit —
Past Error — Short Circuit —
CAN
INDEX FOR DTC
DTC No. Index
HOW TO USE THIS SECTION
Caution
Abbreviation List
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions When Using CONSULT-II
Precautions for Trouble Diagnosis
Precautions for Harness Repair
TROUBLE DIAGNOSIS
CAN Diagnostic Support Monitor
MONITOR ITEM LIST (CONSULT-II)
ECM
BCM
EPS control unit
Intelligent Key unit
Combination meter
ABS actuator and electric unit (control unit)
TCM (A/T models)
TCM (CVT models)
IPDME/R
CAN System Specification Chart
VEHICLE EQUIPMENT IDENTIFICATION INFORMATION
CAN Communication Signal Chart
TYPE 1/TYPE 2/TYPE 3/TYPE 4
TYPE 5/TYPE 6
TYPE 7/TYPE 8/TYPE 9/TYPE 10
Schematic
Wiring Diagram — CAN —
Interview Sheet
Data Sheet
CONSULT-II DATA ATTACHMENT SHEET
CAN System (Type 1)
DIAGNOSIS SHEET
CAN System (Type 2)
DIAGNOSIS SHEET
CAN System (Type 3)
DIAGNOSIS SHEET
CAN System (Type 4)
DIAGNOSIS SHEET
CAN System (Type 5)
DIAGNOSIS SHEET
CAN System (Type 6)
DIAGNOSIS SHEET
CAN System (Type 7)
DIAGNOSIS SHEET
CAN System (Type 8)
DIAGNOSIS SHEET
CAN System (Type 9)
DIAGNOSIS SHEET
CAN System (Type 10)
DIAGNOSIS SHEET
Component Parts Location
Harness Layout
Malfunction Area Chart
MAIN LINE
BRANCH LINE
SHORT CIRCUIT
Main Line Between Data Link Connector and TCM
Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit)
ECM Branch Line Circuit
BCM Branch Line Circuit
Data Link Connector Branch Line Circuit
EPS Control Unit Branch Line Circuit
Intelligent Key Unit Branch Line Circuit
Combination Meter Branch Line Circuit
ABS Actuator and Electric Unit (Control Unit) Branch Line Circuit
TCM Branch Line Circuit
IPDM E/R Branch Line Circuit
CAN Communication Circuit
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
LT
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PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
HEADLAMP (FOR USA)
Component Parts and Harness Connector Location
System Description
OUTLINE
HEADLAMP OPERATION
Low Beam Operation
High Beam Operation/Flash-to-Pass Operation
COMBINATION SWITCH READING FUNCTION
EXTERIOR LAMP BATTERY SAVER CONTROL
CAN COMMUNICATION SYSTEM DESCRIPTION
Schematic
Wiring Diagram
Terminals and Reference Values for BCM
Terminals and Reference Values for IPDM E/R
How to Perform Trouble Diagnoses
Preliminary Check
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR IPDM E/R
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
WORK SUPPORT
Display Item List
DATA MONITOR
Display Item List
ACTIVE TEST
Display Item List
SELF-DIAGNOSTIC RESULTS
Display Item List
CONSULT-II Function (IPDM E/R)
CONSULT-II START PROCEDURE
DATA MONITOR
All Items, Main Items, Select Item Menu
ACTIVE TEST
Headlamp High Beam Does Not Illuminate (Both Sides)
Headlamp High Beam Does Not Illuminate (One Side)
High Beam Indicator Lamp Does Not Illuminate
Headlamp Low Beam Does Not Illuminate (Both Sides)
Headlamp Low Beam Does Not Illuminate (One Side)
Headlamps Do Not Turn OFF
Aiming Adjustment
PREPARATION BEFORE ADJUSTING
LOW BEAM AND HIGH BEAM
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
Bulb Replacement
HEADLAMP (HIGH/LOW)
PARKING (CLEARANCE) LAMP
FRONT TURN SIGNAL LAMP
Removal and Installation
REMOVAL
INSTALLATION
Disassembly and Assembly
DISASSEMBLY
ASSEMBLY
HEADLAMP (FOR CANADA) - DAYTIME LIGHT SYSTEM -
Component Parts and Harness Connector Location
System Description
OUTLINE
HEADLAMP OPERATION
Low Beam Operation
High Beam/Flash-to-Pass Operation
Daytime Light System Operation
COMBINATION SWITCH READING FUNCTION
EXTERIOR LAMP BATTERY SAVER CONTROL
CAN Communication System Description
Schematic
Wiring Diagram — DTRL —
Terminals and Reference Values for BCM
Terminals and Reference Values for IPDM E/R
How to Perform Trouble Diagnoses
Preliminary Check
CHECK BCM CONFIGURATION
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR IPDM E/R
CONSULT-II Function (BCM)
CONSULT-II Function (IPDM E/R)
Daytime Light Control Does Not Operate Properly (High Beam Headlamps Operate Properly)
Aiming Adjustment
PREPARATION BEFORE ADJUSTING
LOW BEAM AND HIGH BEAM
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)
Bulb Replacement
HEADLAMP (HIGH/LOW)
PARKING (CLEARANCE) LAMP
FRONT TURN SIGNAL LAMP
Removal and Installation
REMOVAL
INSTALLATION
Disassembly and Assembly
DISASSEMBLY
ASSEMBLY
FRONT FOG LAMP
Component Parts and Harness Connector Location
System Description
OUTLINE
FOG LAMP OPERATION
COMBINATION SWITCH READING FUNCTION
EXTERIOR LAMP BATTERY SAVER CONTROL
CAN Communication System Description
Wiring Diagram — F/FOG —
Terminals and Reference Values for BCM
Terminals and Reference Values for IPDM E/R
How to Proceed With Trouble Diagnosis
Preliminary Check
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR IPDM E/R
CONSULT-II Function (BCM)
CONSULT-II Function (IPDM E/R)
Front Fog lamps Do Not Illuminate (Both Sides)
Front Fog Lamp Does Not Illuminate (One Side)
Aiming Adjustment
Bulb Replacement
Removal and Installation
REMOVAL
INSTALLATION
TURN SIGNAL AND HAZARD WARNING LAMPS
Component Parts and Harness Connector Location
System Description
TURN SIGNAL OPERATION
LH Turn Signal Lamp
RH Turn Signal Lamp
HAZARD LAMP OPERATION
REMOTE KEYLESS ENTRY SYSTEM OPERATION
COMBINATION SWITCH READING FUNCTION
CAN Communication System Description
Schematic
Wiring Diagram — TURN —
Terminals and Reference Values for BCM
How to Proceed With Trouble Diagnosis
Preliminary Check
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM
CONSULT-II Function (BCM)
Turn Signals Do Not Operate
Front Turn Signal Lamp Does Not Operate
Rear Turn Signal Lamp Does Not Operate
Hazard Warning Lamp Does Not Operate But Turn Signal Lamp Operates
Turn Signal Indicator Lamp Does Not Operate
Bulb Replacement of Front Turn Signal Lamp
Bulb Replacement of Rear Turn Signal Lamp
Removal and Installation of Front Turn Signal Lamp
Removal and Installation of Rear Turn Signal Lamp
LIGHTING AND TURN SIGNAL SWITCH
Removal and Installation
REMOVAL
INSTALLATION
HAZARD SWITCH
Removal and Installation
REMOVAL
INSTALLATION
COMBINATION SWITCH
Wiring Diagram — COMBSW —
Combination Switch Reading Function
Terminals and Reference Values for BCM
CONSULT-II Function (BCM)
Combination Switch Inspection
Removal and Installation
STOP LAMP
Wiring Diagram — STOP/L
HATCHBACK
Wiring Diagram — STOP/L
SEDAN
Bulb Replacement of High-Mounted Stop Lamp
HATCHBACK
SEDAN
Bulb Replacement of Rear Combination Lamp for Stop Lamp
Removal and Installation of High-Mounted Stop Lamp
HATCHBACK
Removal
Installation
SEDAN
Removal
Installation
Removal and Installation of Rear Combination Lamp for Stop Lamp
BACK-UP LAMP
Wiring Diagram — BACK/L —
Bulb Replacement
Removal and Installation
PARKING, LICENSE PLATE AND TAIL LAMPS
Component Parts and Harness Connector Location
System Description
OPERATION BY LIGHTING SWITCH
COMBINATION SWITCH READING FUNCTION
EXTERIOR LAMP BATTERY SAVER CONTROL
CAN Communication System Description
Schematic
Wiring Diagram — TAIL/L —
Terminals and Reference Values for BCM
Terminals and Reference Values for IPDM E/R
How to Proceed With Trouble Diagnosis
Preliminary Check
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR IPDM E/R
CONSULT-II Function (BCM)
CONSULT-II Function (IPDM E/R)
Parking, License Plate and Tail Lamps Do Not Illuminate
Parking, License Plate and Tail Lamps Do Not Turn OFF (After Approx. 10 Minutes)
Bulb Replacement
PARKING LAMP
LICENSE PLATE LAMP
Hatchback
Sedan
TAIL LAMP
Removal and Installation
PARKING LAMP
LICENSE PLATE LAMP-HATCHBACK
Removal
Installation
LICENSE PLATE LAMP-SEDAN
Removal
Installation
TAIL LAMP
REAR COMBINATION LAMP
Components
Bulb Replacement
HATCHBACK
SEDAN
Removal and Installation
HATCHBACK
Removal
Installation
SEDAN
Removal
Installation
Disassembly and Assembly
DISSASEMBLY
ASSEMBLY
INTERIOR LAMP
Map lamp
BULB REPLACEMENT
REMOVAL AND INSTALLATION
Removal
Installation
DISASSEMBLY AND ASSEMBLY
Disassembly
Assembly
Luggage Compartment Lamp
BULB REPLACEMENT
REMOVAL AND INSTALLATION
Removal
Installation
INTERIOR ROOM LAMP
Component Parts and Harness Connector Location
System Description
POWER SUPPLY AND GROUND
SWITCH OPERATION
INTERIOR ROOM LAMP TIMER OPERATION
Without Intelligent Key System
With Intelligent Key System
INTERIOR LAMP BATTERY SAVER CONTROL
Schematic
Wiring Diagram — INT/L —
Terminals and Reference Values for BCM
How to Proceed With Trouble Diagnosis
Preliminary Check
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR BCM
CHECK POWER SUPPLY AND GROUND CIRCUIT FOR IPDM E/R
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
WORK SUPPORT
Display Item List
DATA MONITOR
Display Item List
ACTIVE TEST
Display Item List
WORK SUPPORT
Display Item List
Interior Room Lamp Control Does Not Operate (With Map Lamp)
Interior Room Lamp Control Does Not Operate (Without Map Lamp)
Bulb Replacement
ROOM LAMP
Removal and Installation
ROOM LAMP
Removal
Installation
ILLUMINATION
System Description
ILLUMINATION OPERATION BY LIGHTING SWITCH
EXTERIOR LAMP BATTERY SAVER CONTROL
CAN Communication System Description
Schematic
Wiring Diagram — ILL —
Bulb Replacement
GLOVE BOX LAMP
BULB SPECIFICATIONS
Headlamp
Exterior Lamp
Interior Lamp/Illumination
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
MA
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
PREPARATION
Special Service Tools
Commercial Service Tools
GENERAL MAINTENANCE
Explanation of General Maintenance
General Maintenance
PERIODIC MAINTENANCE
Introduction of Periodic Maintenance
Schedule 1
Emission Control System Maintenance
Chassis and Body Maintenance
Schedule 2
Emission Control System Maintenance
Chassis and Body Maintenance
RECOMMENDED FLUIDS AND LUBRICANTS
Fluids and Lubricants
SAE Viscosity Number
Anti-freeze Coolant Mixture Ratio
ENGINE MAINTENANCE
Drive Belts
Checking Drive Belts
Tension Adjustment
Changing Engine Coolant
DRAINING ENGINE COOLANT
REFILLING ENGINE COOLANT
FLUSHING COOLING SYSTEM
Inspection
LEVEL CHECK
CHECKING COOLING SYSTEM FOR LEAKS
Checking Fuel Lines
Changing Air Cleaner Filter
REMOVAL
INSPECTION AFTER REMOVAL
INSTALLATION
Changing Engine Oil
Engine Oil Filter
REMOVAL
INSTALLATION
INSPECTION AFTER INSTALLATION
Changing Spark Plugs
INSPECTION AFTER REMOVAL
INSTALLATION
Checking EVAP Vapor Lines
CHASSIS AND BODY MAINTENANCE
Changing In-cabin Microfilter
Checking Exhaust System
Checking CVT Fluid
FLUID LEVEL CHECK
FLUID CONDITION CHECK
Changing CVT Fluid
Checking Clutch Fluid Level and Leaks
Checking Clutch System
Checking M/T Oil
OIL LEAKAGE AND OIL LEVEL
Changing M/T Oil
DRAINING
FILLING
Checking A/T Fluid
Changing A/T Fluid
Balancing Wheels
Rotation
Checking Brake Fluid Level and Leaks
Checking Brake Lines and Cables
Changing Brake Fluid
Checking Disc Brake
ROTOR
CALIPER
PAD
WHEEL CYLINDER
LINING
Axle and Suspension Parts
Drive Shaft
Lubricating Locks, Hinges and Hood Latch
Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters
ACS
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Table of Contents
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
Description
AV
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
PREPARATION
Commercial Service Tool
AUDIO
Component Parts Location
System Description
BASE SYSTEM
MID LEVEL AND PREMIUM SYSTEM
Steering Wheel Audio Control Switches (with Bluetooth)
Satellite Radio Tuner (Pre-wiring)
Satellite Radio Tuner (Factory Installed)
SPEED SENSITIVE VOLUME SYSTEM (MID LEVEL AND PREMIUM SYSTEM)
Schematic
MID LEVEL SYSTEM
PREMIUM SYSTEM
Wiring Diagram — AUDIO —
BASE SYSTEM
MID LEVEL SYSTEM
PREMIUM SYSTEM
Audio Unit (Base System) Harness Connector Terminal Layout
Terminals and Reference Value for Audio Unit (Base System)
Audio Unit (Mid Level and Premium System) Harness Connector Terminal Layout
Terminals and Reference Value for Audio Unit (Mid Level and Premium System)
Subwoofer Harness Connector Terminal Layout (Premium Audio System)
Terminals and Reference Value for Subwoofer (Premium Audio System)
Satellite Radio Tuner Harness Connector Terminal Layout
Terminals and Reference Value for Satellite Radio Tuner
Trouble Diagnosis
Noise Inspection
TYPE OF NOISE AND POSSIBLE CAUSE
Power Supply Circuit Inspection
Satellite Radio Tuner (Factory Installed) Power and Ground Supply Circuit Inspection
Satellite Radio Tuner (Factory Installed) Communication Circuit Inspection
Satellite Radio Tuner (Factory Installed) Left Channel Audio Signal Circuit Inspection
Satellite Radio Tuner (Factory Installed) Right Channel Audio Signal Circuit Inspection
Steering Switch Check (With Bluetooth)
Sound Is Not Heard From Front Door Speaker (Base System)
Sound Is Not Heard From Rear Door Speaker (Base System)
Sound Is Not Heard From Front Door Speaker or Tweeter (Mid Level and Premium System)
Sound Is Not Heard From Rear Door Speaker (Mid Level and Premium System)
Sound Is Not Heard From Subwoofer (Premium System)
Removal and Installation
AUDIO UNIT
Removal
Installation
FRONT DOOR SPEAKER
Removal
Installation
REAR DOOR SPEAKER
Removal
Installation
TWEETER
Removal
Installation
SATELLITE RADIO TUNER
Removal
Installation
SATELLITE RADIO ANTENNA
Removal
Installation
STEERING WHEEL AUDIO CONTROL SWITCHES
Removal
Installation
SUBWOOFER
Removal
Installation
AUDIO ANTENNA
Location of Antenna
Removal and Installation of Roof Antenna
REMOVAL
INSTALLATION
TELEPHONE
Component Parts and Harness Connector Location
System Description
BLUETOOTH HANDS-FREE PHONE SYSTEM
Bluetooth Telephone System Diagram
Bluetooth Control Unit
Steering Wheel Audio Control Switches
Volume Switch
Bluetooth Microphone
Bluetooth ON Indicator
Audio Unit
Wiring Diagram — H/PHON —
Bluetooth Control Unit Harness Connector Terminal Layout
Terminals and Reference Value for Bluetooth Control Unit
Bluetooth Control Unit Self-Diagnosis Function
BLUETOOTH CONTROL UNIT INITIALIZATION CHECKS
SELF-DIAGNOSIS MODE
Workflow
Power Supply and Ground Circuit Check for Bluetooth Control Unit
Basic Inspection of Hands-Free Phone
Steering Wheel Audio Control Switch Does Not Operate
Voice Activated Control Function Does Not Operate
BLUETOOTH VOICE GUIDANCE IS HEARD WHEN PRESSING STEERING WHEEL AUDIO CONTROL SWITCH
BLUETOOTH VOICE GUIDANCE IS NOT HEARD WHEN PRESSING STEERING WHEEL AUDIO CONTROL SWITCH
Removal and Installation
BLUETOOTH CONTROL UNIT
Removal
Installation
BLUETOOTH ANTENNA
Removal
Installation
BLUETOOTH MICROPHONE
Removal
Installation
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
BCS
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Table of Contents
PRECAUTIONS
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
BCM (BODY CONTROL MODULE)
System Description
BCM FUNCTION
COMBINATION SWITCH READING FUNCTION
CAN COMMUNICATION CONTROL
BCM STATUS CONTROL
SYSTEMS CONTROLLED BY BCM DIRECTLY
SYSTEMS CONTROLLED BY BCM AND IPDM E/R
SYSTEMS CONTROLLED BY BCM AND COMBINATION METER
SYSTEMS CONTROLLED BY BCM AND INTELLIGENT KEY UNIT
MAJOR COMPONENTS AND CONTROL SYSTEM
CAN Communication System Description
Schematic
BCM Terminal Arrangement
Terminals and Reference Values for BCM
BCM Power Supply and Ground Circuit Check
CONSULT-II Function (BCM)
CONSULT-II START PROCEDURE
ITEMS OF EACH PART
WORK SUPPORT
Display Item List
CAN Communication Inspection Using CONSULT-II (Self-Diagnosis)
Configuration
DESCRIPTION
READ CONFIGURATION PROCEDURE
WRITE CONFIGURATION PROCEDURE
Removal and Installation of BCM
REMOVAL
INSTALLATION
POWER SUPPLY ROUTING CIRCUIT
ELECTRICAL UNITS
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK-JUNCTION BOX (J/B)
FUSE AND FUSIBLE LINK BOX
IDX
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