2001 Arctic Cat Snowmobiles Factory Service Manual
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- 2001 Arctic Cat Snowmobiles all models service manual
2001 Arctic Cat Snowmobiles Factory Service Manual.
Models covered:
- 120cc Models
- 370cc Models
- 440cc Models
- 500cc Models
- 550cc Models
- 600cc Models
- 800cc Models
- 1000cc Models
Manual chapters:
General Information
- SECTION 1 — GENERAL INFORMATION
- TABLE OF CONTENTS
- Snowmobile Identification
- Recommended Gasoline and Oil
- Break-In Procedure
- Genuine Parts
- High Altitude Operation
- Drive Chain Lubrication (120 cc)
- Preparation For Storage
- Preparation After Storage
- After Break-In Checkup (100 Miles)
- After Break-In Checkup Checklist
- Torque Conversions
- Fraction/Decimal Conversion Chart
- Drill Bit Sizes (Number) Chart
- MM/IN. Conversion Chart
- Servicing Symbols
Engine
- SECTION 2 — ENGINE
- TABLE OF CONTENTS
- Engine
- Removing Engine Table of Contents
- Removing Engine (120 cc Model)
- Removing Engine (Twin F/C Models)
- Removing Engine (500/580/600/800 cc Twin Models)
- Removing Engine (550 cc Models)
- Removing Engine (Triple Models)
- Disassembling Engine Table of Contents
- Disassembling Engine (120 cc Model)
- Disassembling Engine (F/C Models)
- Disassembling Engine (550 cc Models)
- Disassembling Engine (500/580/600 cc Twin Models)
- Disassembling Engine (800 cc Twin Models)
- Disassembling Engine (600 cc Triple Models)
- Disassembling Engine (800/1000 cc Triple Models)
Engine Part B
- SECTION 2 — ENGINE PART B
- TABLE OF CONTENTS
- Servicing Components (120 cc)
- Cleaning and Inspecting Engine
- Measuring Critical Components
- 2001 Arctic Cat Engine Specifications
Engine Part C
- SECTION 2 — ENGINE — PART C
- TABLE OF CONTENTS
- Assembling Engine Table of Contents
- Assembling Engine (120 cc Model)
- Assembling Engine (F/C Models)
- Assembling Engine (550 cc Models)
- Assembling Engine (500/580/600 cc Twin Models)
- Assembling Engine (800 cc Twin Models)
- Assembling Engine (600 cc Triple Models)
- Assembling Engine (800/1000 cc Triple Models)
- Assembly Schematics Table of Contents
- 120 cc
- 370/440 cc
- 500/600 cc
- 550 cc
- 580 cc
- 800 cc Twin
- 600 cc Triple
- 800/1000 cc Triple
- Installing Engine Table of Contents
- Installing Engine (120 cc Model)
- Installing Engine (Twin F/C Models)
- Installing Engine (Twin L/C Models)
- Installing Engine (Triple Models)
- Troubleshooting Engine (120 cc)
- Troubleshooting Engine (Carbureted Models)
- Troubleshooting Engine (EFI Models)
- Engine Information Table of Contents
- 2001 Arctic Cat Engine Specifications
- 2001 Arctic Cat Engine Torque Specifications
- TORQUE CONVERSIONS
- 2001 ENGINE TORQUE PATTERNS
- Piston Replacement Guide (2001)
- ENGINE PISTON TRAVEL VERSUS CRANK ANGLE CHART
- CYLINDER HEAD VOLUME TESTS
- CYLINDER HEAD VOLUME SPECIFICATIONS
- CRANKSHAFT RUNOUT SPECIFICATIONS
- CRANKSHAFT REPAIR
- EXHAUST PIPE TEMPERATURE
- EXHAUST PIPE TEMPERATURE PROBE LOCATION
Engine-Related Items
Fuel Systems
- SECTION 4 — FUEL SYSTEMS
- TABLE OF CONTENTS
- Fuel System (Carbureted)
- Fuel System (Carbureted) Table of Contents
- Pre-Maintenance Checks
- Changing Main Jet(s) (VM-Style)
- Changing Main Jets (TM-Style)
- Carburetor Schematics
- Removing Carburetor (BV-Style)
- Removing Carburetor (VM-Style)
- Removing Carburetors (TM-Style)
- Disassembling Carburetor (BV-Style)
- Disassembling Carburetor (VM-Style)
- Disassembling Carburetors (TM-Style)
- Cleaning Carburetor
- Inspecting Carburetor
- Assembling Carburetor (BV-Style)
- Assembling Carburetor (VM-Style)
- Assembling Carburetors (TM-Style)
- Installing Carburetor (BV-Style)
- Installing Carburetor (VM-Style)
- Installing Carburetors (TM-Style)
- Adjusting Carburetor (BV-Style)
- Adjusting Carburetor(s) (VM-Style)
- Adjusting Carburetors (TM-Style)
- Throttle Cable (BV-Style)
- Throttle Cable (VM-Style)
- Throttle Cable (TM-Style)
- Choke Cable (VM-Style)
- Choke Cable (TM-Style)
- 2001 CARBURETOR SPECIFICATIONS
- MIKUNI TUNING COMPONENTS
- MAJOR TUNING COMPONENTS
- Troubleshooting Fuel System (Carbureted)
- Fuel System (Batteryless EFI)
- Fuel System (Batteryless EFI) Table of Contents
- Introduction
- Arctic Cat Batteryless EFI System
- Individual EFI Components
- Self-Diagnostic EFI System
- Trouble Codes
- ECU
- EPROM Chip (580 cc)
- Testing Individual Components
- EFI Analyzer
- Recommended EFI Troubleshooting Sequence (Kokusan Mode)
- Testing Individual EFI Components
- Peak Voltage Tests and Specifications (1997-2001 Batteryless Models)
- Throttle Position Sensor
- Throttle Body Flange
- Throttle Body Assembly
- Throttle Cable
- BASIC EFI INFORMATION
- EFI COMPONENT VOLTAGE/RESISTANCE CHART - AIR TEMPERATURE
- EFI COMPONENT VOLTAGE/RESISTANCE CHART - WATER TEMPERATURE
- EFI EPROM CHIP USAGE CHART (1991-1998)
- EFI EPROM CHIP USAGE CHART (1999-2001)
- Troubleshooting Fuel System (EFI)
- EFI Wiring Diagram (500 cc)
- EFI Wiring Diagram (580 cc)
- EFI Wiring Diagram (600 cc)
- Fuel System (Related Items)
- Fuel System (Related Items) Table of Contents
- Oil-Injection Pump
- Synchronizing Oil-Injection Pump
- Bleeding Oil-Injection System
- Testing Oil-Injection Pump
- Testing Oil-Injection Check Valves
- Fuel Pump (Carbureted Models)
- Air-Intake Silencer (One-Piece Style)
- Air-Intake Silencer (Cover/Tool Tray Style)
- Gas Tank/Seat Assembly
Engine Electrical Systems
Chassis Electrical Systems
- SECTION 6 — CHASSIS ELECTRICAL SYSTEMS
- TABLE OF CONTENTS
- Brakelight Switch (Hydraulic System)
- Brakelight Switch (Mechanical System)
- Headlight Dimmer Switch
- Testing Handlebar Warmer Elements
- Testing Thumb Warmer Element
- Testing Handlebar Warmer Switch (ON/OFF Function)
- Testing Handlebar Warmer Switch (HI/OFF/LO Function)
- Wire Color Code and Function Description
- 2001 Wiring Diagrams
- Harness A
- Harness B
- Harness C
- Harness D
- Harness E
- Harness F
- Harness G
- Harness H
- Harness I
- Harness J
- Harness K
- Harness L
- Harness M
- Harness N
- Harness O
- Harness P
- Harness Q
- Harness R
- Harness S
- Harness I
- Harness II
- Harness III
- Harness IV
- Harness V
- Harness VI
Steering and Body
- SECTION 7 — STEERING AND BODY
- TABLE OF CONTENTS
- Steering and Body
- Steering Post (120 cc)
- Steering Post (AWS III)
- Steering Post (AWS V)
- Ski (Plastic)
- Ski (Steel)
- Ski Wear Bar
- Drag Link
- Tie Rods (120 cc)
- Front Tie Rods
- Spindle (120 cc)
- Spindle
- Steering Tie Rod
- Ski Alignment (120 cc)
- Ski Alignment
- Front Suspension A-Arms (120 cc)
- Front Suspension Arms
- Front Suspension (Ski) Shock Absorber
- Sway Bar
- Console (EFI Models)
- Console (Carbureted Model - Style A)
- Console (Carbureted Models - Style B)
- Belly Pan (120 cc)
- Belly Pan
- Seat/Cushion/ Taillight Housing (120 cc)
- Taillight Housing
- Windshield
- Backrest/Rack/Taillight Assembly
- Tunnel/Rear Bumper/ Snowflap
- Headlight Assembly (120 cc)
- Headlight Assembly (1 Bulb Halogen)
- Adjusting Headlight Aim (1 Bulb Halogen)
- Headlight Assembly (3 Bulb Halogen)
- Adjusting Headlight Aim (3 Bulb Halogen)
- Torque Specifications
- Torque Specifications (120 cc)
- Torque Specifications (General Bolts)
Drive Train and Brake Systems
- SECTION 8 - DRIVE TRAIN AND BRAKE SYSTEMS
- TABLE OF CONTENTS
- Drive Train and Brake Systems
- Drive Chain and Sprockets (120 cc)
- Drive Belt
- Drive Clutch
- Driven Pulley
- Drive Clutch/ Driven Pulley
- Drive Train Schematics (w/Reverse)
- Drive Train Schematics (w/o Reverse)
- Drive Train/Brake Disc (w/Reverse)
- Drive Train/Brake Disc (w/o Reverse)
- Chain Adjuster
- Brake System (Hydraulic)
- Brake Lever/Master Cylinder Assembly (Hydraulic System)
- Brake System (120 cc)
- Brake System (Mechanical/Quick-Adjust)
- Brake Control (Mechanical/Quick-Adjust)
- 2001 DRIVE SYSTEM SPECIFICATIONS (Production)
- 2001 DRIVE SYSTEM SPECIFICATIONS (Production) (cont.)
- CHAIN CASE PERFORMANCE SPECIFICATIONS WITH TENSION PAD TIGHTENER SYSTEM
- CHAIN CASE PERFORMANCE SPECIFICATIONS WITH ROLLER TIGHTENER SYSTEM
- DRIVE SYSTEM COMPONENTS
- ARCTIC CAT CAM ARMS
- ARCTIC CAT CAM ARMS (cont.)
- COMET CAM ARMS
- COMET-TO-ARCTIC CAT CAM ARM CONVERSION CHART
- CHAINS & SPROCKETS
- ARCTIC CAT DRIVE BELT DIMENSION CHART
- ARCTIC CAT DRIVE BELT REPLACEMENT CHART
- ARCTIC CAT DRIVE BELT REPLACEMENT CHART (Cont.)
- CENTER-TO-CENTER/OFFSET SPECIFICATIONS
- Torque Specifications (120 cc)
- Torque Specifications
- Troubleshooting Drive Clutch/ Driven Pulley
- Troubleshooting Drive Belt
- Troubleshooting Hydraulic Brake System
Track/Rear Suspension
- SECTION 9 —TRACK/REAR SUSPENSION
- TABLE OF CONTENTS
- UNDERSTANDING THE SUSPENSION
- SUSPENSION SETUP BASICS
- 2001 SUSPENSION MOUNTING LOCATION CHART
- REAR SKID FRAME MOUNTING HOLES
- REAR SHOCK LINK AND REAR SHOCK MOUNTING LOCATIONS
- CHASSIS AND SKID FRAME MOUNTING LOCATIONS
- Servicing Chart
- Slide Rail Schematics
- Front Arm Schematics
- Rear Arm Schematics
- Idler Wheels Schematics
- Articulating Skid Frame Schematic
- Repair Procedure 1 -Track/ Rear Suspension
- Removing Skid Frame
- End Cap
- Wear Strip
- Rear Suspension Arm/Rear Springs
- Rear Idler Wheels and Axle
- Upper Idler Wheels
- Slide Rail
- Drive Chain and Sprocket
- Drive Chain, Track, and Driveshaft
- Installing Skid Frame
- Track Tension
- Track Alignment
- Repair Procedure 2 -Track/ Rear Suspension
- Removing Skid Frame
- Wear Strips
- End Caps
- Shock Pads
- Front Outer Idler Wheels
- Rear Inner Idler Wheels
- Rear Upper Idler Wheels/Rear Springs
- Rear Axle and Idler Wheels
- Idler Arm
- Front Arm/Front Shock Absorber/Front Inner Idler Wheels
- Rear Shock Absorber and Shock Links
- Slide Rails
- Installing Skid Frame
- Track Tension
- Track Alignment
- Repair Procedure 3 -Track/ Rear Suspension
- Removing Skid Frame
- Wear Strips
- End Caps
- Shock Pads
- Front Outer Idler Wheels
- Rear Inner Idler Wheels
- Rear Upper Idler Wheels/Rear Springs
- Rear Axle and Idler Wheels
- Idler Arm
- Front Arm/Front Shock Absorber/Front Inner Idler Wheels
- Rear Shock Absorber and Shock Links
- Slide Rails
- Installing Skid Frame
- Track Tension
- Track Alignment
- Repair Procedure 4 -Track/ Rear Suspension
- Removing Skid Frame
- End Cap
- Wear Strip
- Rear Spring
- Rear Arm
- Front Arm
- Front Idler Wheels and Bracket, Front Shock Bracket, and Front Arm Bracket
- Front Arm Shock Absorber
- Rear Arm Shock Absorber And Shock Links
- Rear Shock Pivot
- Center Inner Idler Wheels
- Slide Rail
- Installing Skid Frame
- Track Tension
- Track Alignment
- Overload Springs
- DRIVE SPROCKET LOCATION
- DRIVE TRACK USAGE CHART
- DRIVE TRACK LUG PATTERNS
- IDLER WHEEL SELECTION CHART
- Torque Specifications
- REBUILDABLE SHOCK ABSORBER USAGE GUIDE
- REBUILDABLE SHOCK ACCESSORY PART NUMBERS
- SHOCK ABSORBER USAGE GUIDE
- REAR SPRING SELECTION CHART
- FRONT SUSPENSION SKI SPRINGS
- FRONT SUSPENSION SWAY BAR
- REAR SUSPENSION (Front Arm Springs)
- Standard Shock & Spring Chart - 2001 Models
- REBUILDABLE SHOCK PISTON DEPTH CHART
- REBUILDABLE SHOCK TOOLS REQUIRED
- REBUILDABLE SHOCK REBUILD KITS
- 2001 VALVE STACKS
- Servicing I.F.P. Style Shocks
- Servicing Front Arm Quick-Adjust Shock
- Installing Internal Travel Limiting Spacers
- Servicing Rebuildable Shocks & Remote Reservoir w/Clicker
- Bearing Cap and Shaft Seal
- Shaft Eyelet
- Ski Shocks Bottom-Out Bumper
- Pressurizing Rebuildable Shocks
- Troubleshooting Track
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Full list of manual chapters:
General Information
SECTION 1 — GENERAL INFORMATION
TABLE OF CONTENTS
Snowmobile Identification
Recommended Gasoline and Oil
Break-In Procedure
Genuine Parts
High Altitude Operation
Drive Chain Lubrication (120 cc)
Preparation For Storage
Preparation After Storage
After Break-In Checkup (100 Miles)
After Break-In Checkup Checklist
Torque Conversions
Fraction/Decimal Conversion Chart
Drill Bit Sizes (Number) Chart
MM/IN. Conversion Chart
Servicing Symbols
Engine
SECTION 2 — ENGINE
TABLE OF CONTENTS
Engine
Removing Engine Table of Contents
Removing Engine (120 cc Model)
Removing Engine (Twin F/C Models)
Removing Engine (500/580/600/800 cc Twin Models)
Removing Engine (550 cc Models)
Removing Engine (Triple Models)
Disassembling Engine Table of Contents
Disassembling Engine (120 cc Model)
Disassembling Engine (F/C Models)
Disassembling Engine (550 cc Models)
Disassembling Engine (500/580/600 cc Twin Models)
Disassembling Engine (800 cc Twin Models)
Disassembling Engine (600 cc Triple Models)
Disassembling Engine (800/1000 cc Triple Models)
Engine Part B
SECTION 2 — ENGINE PART B
TABLE OF CONTENTS
Servicing Components (120 cc)
Cleaning and Inspecting Engine
Measuring Critical Components
2001 Arctic Cat Engine Specifications
Engine Part C
SECTION 2 — ENGINE — PART C
TABLE OF CONTENTS
Assembling Engine Table of Contents
Assembling Engine (120 cc Model)
Assembling Engine (F/C Models)
Assembling Engine (550 cc Models)
Assembling Engine (500/580/600 cc Twin Models)
Assembling Engine (800 cc Twin Models)
Assembling Engine (600 cc Triple Models)
Assembling Engine (800/1000 cc Triple Models)
Assembly Schematics Table of Contents
120 cc
370/440 cc
500/600 cc
550 cc
580 cc
800 cc Twin
600 cc Triple
800/1000 cc Triple
Installing Engine Table of Contents
Installing Engine (120 cc Model)
Installing Engine (Twin F/C Models)
Installing Engine (Twin L/C Models)
Installing Engine (Triple Models)
Troubleshooting Engine (120 cc)
Troubleshooting Engine (Carbureted Models)
Troubleshooting Engine (EFI Models)
Engine Information Table of Contents
2001 Arctic Cat Engine Specifications
2001 Arctic Cat Engine Torque Specifications
TORQUE CONVERSIONS
2001 ENGINE TORQUE PATTERNS
Piston Replacement Guide (2001)
ENGINE PISTON TRAVEL VERSUS CRANK ANGLE CHART
CYLINDER HEAD VOLUME TESTS
CYLINDER HEAD VOLUME SPECIFICATIONS
CRANKSHAFT RUNOUT SPECIFICATIONS
CRANKSHAFT REPAIR
EXHAUST PIPE TEMPERATURE
EXHAUST PIPE TEMPERATURE PROBE LOCATION
Engine-Related Items
Fuel Systems
SECTION 4 — FUEL SYSTEMS
TABLE OF CONTENTS
Fuel System (Carbureted)
Fuel System (Carbureted) Table of Contents
Pre-Maintenance Checks
Changing Main Jet(s) (VM-Style)
Changing Main Jets (TM-Style)
Carburetor Schematics
Removing Carburetor (BV-Style)
Removing Carburetor (VM-Style)
Removing Carburetors (TM-Style)
Disassembling Carburetor (BV-Style)
Disassembling Carburetor (VM-Style)
Disassembling Carburetors (TM-Style)
Cleaning Carburetor
Inspecting Carburetor
Assembling Carburetor (BV-Style)
Assembling Carburetor (VM-Style)
Assembling Carburetors (TM-Style)
Installing Carburetor (BV-Style)
Installing Carburetor (VM-Style)
Installing Carburetors (TM-Style)
Adjusting Carburetor (BV-Style)
Adjusting Carburetor(s) (VM-Style)
Adjusting Carburetors (TM-Style)
Throttle Cable (BV-Style)
Throttle Cable (VM-Style)
Throttle Cable (TM-Style)
Choke Cable (VM-Style)
Choke Cable (TM-Style)
2001 CARBURETOR SPECIFICATIONS
MIKUNI TUNING COMPONENTS
MAJOR TUNING COMPONENTS
Troubleshooting Fuel System (Carbureted)
Fuel System (Batteryless EFI)
Fuel System (Batteryless EFI) Table of Contents
Introduction
Arctic Cat Batteryless EFI System
Individual EFI Components
Self-Diagnostic EFI System
Trouble Codes
ECU
EPROM Chip (580 cc)
Testing Individual Components
EFI Analyzer
Recommended EFI Troubleshooting Sequence (Kokusan Mode)
Testing Individual EFI Components
Peak Voltage Tests and Specifications (1997-2001 Batteryless Models)
Throttle Position Sensor
Throttle Body Flange
Throttle Body Assembly
Throttle Cable
BASIC EFI INFORMATION
EFI COMPONENT VOLTAGE/RESISTANCE CHART - AIR TEMPERATURE
EFI COMPONENT VOLTAGE/RESISTANCE CHART - WATER TEMPERATURE
EFI EPROM CHIP USAGE CHART (1991-1998)
EFI EPROM CHIP USAGE CHART (1999-2001)
Troubleshooting Fuel System (EFI)
EFI Wiring Diagram (500 cc)
EFI Wiring Diagram (580 cc)
EFI Wiring Diagram (600 cc)
Fuel System (Related Items)
Fuel System (Related Items) Table of Contents
Oil-Injection Pump
Synchronizing Oil-Injection Pump
Bleeding Oil-Injection System
Testing Oil-Injection Pump
Testing Oil-Injection Check Valves
Fuel Pump (Carbureted Models)
Air-Intake Silencer (One-Piece Style)
Air-Intake Silencer (Cover/Tool Tray Style)
Gas Tank/Seat Assembly
Engine Electrical Systems
Chassis Electrical Systems
SECTION 6 — CHASSIS ELECTRICAL SYSTEMS
TABLE OF CONTENTS
Brakelight Switch (Hydraulic System)
Brakelight Switch (Mechanical System)
Headlight Dimmer Switch
Testing Handlebar Warmer Elements
Testing Thumb Warmer Element
Testing Handlebar Warmer Switch (ON/OFF Function)
Testing Handlebar Warmer Switch (HI/OFF/LO Function)
Wire Color Code and Function Description
2001 Wiring Diagrams
Harness A
Harness B
Harness C
Harness D
Harness E
Harness F
Harness G
Harness H
Harness I
Harness J
Harness K
Harness L
Harness M
Harness N
Harness O
Harness P
Harness Q
Harness R
Harness S
Harness I
Harness II
Harness III
Harness IV
Harness V
Harness VI
Steering and Body
SECTION 7 — STEERING AND BODY
TABLE OF CONTENTS
Steering and Body
Steering Post (120 cc)
Steering Post (AWS III)
Steering Post (AWS V)
Ski (Plastic)
Ski (Steel)
Ski Wear Bar
Drag Link
Tie Rods (120 cc)
Front Tie Rods
Spindle (120 cc)
Spindle
Steering Tie Rod
Ski Alignment (120 cc)
Ski Alignment
Front Suspension A-Arms (120 cc)
Front Suspension Arms
Front Suspension (Ski) Shock Absorber
Sway Bar
Console (EFI Models)
Console (Carbureted Model - Style A)
Console (Carbureted Models - Style B)
Belly Pan (120 cc)
Belly Pan
Seat/Cushion/ Taillight Housing (120 cc)
Taillight Housing
Windshield
Backrest/Rack/Taillight Assembly
Tunnel/Rear Bumper/ Snowflap
Headlight Assembly (120 cc)
Headlight Assembly (1 Bulb Halogen)
Adjusting Headlight Aim (1 Bulb Halogen)
Headlight Assembly (3 Bulb Halogen)
Adjusting Headlight Aim (3 Bulb Halogen)
Torque Specifications
Torque Specifications (120 cc)
Torque Specifications (General Bolts)
Drive Train and Brake Systems
SECTION 8 - DRIVE TRAIN AND BRAKE SYSTEMS
TABLE OF CONTENTS
Drive Train and Brake Systems
Drive Chain and Sprockets (120 cc)
Drive Belt
Drive Clutch
Driven Pulley
Drive Clutch/ Driven Pulley
Drive Train Schematics (w/Reverse)
Drive Train Schematics (w/o Reverse)
Drive Train/Brake Disc (w/Reverse)
Drive Train/Brake Disc (w/o Reverse)
Chain Adjuster
Brake System (Hydraulic)
Brake Lever/Master Cylinder Assembly (Hydraulic System)
Brake System (120 cc)
Brake System (Mechanical/Quick-Adjust)
Brake Control (Mechanical/Quick-Adjust)
2001 DRIVE SYSTEM SPECIFICATIONS (Production)
2001 DRIVE SYSTEM SPECIFICATIONS (Production) (cont.)
CHAIN CASE PERFORMANCE SPECIFICATIONS WITH TENSION PAD TIGHTENER SYSTEM
CHAIN CASE PERFORMANCE SPECIFICATIONS WITH ROLLER TIGHTENER SYSTEM
DRIVE SYSTEM COMPONENTS
ARCTIC CAT CAM ARMS
ARCTIC CAT CAM ARMS (cont.)
COMET CAM ARMS
COMET-TO-ARCTIC CAT CAM ARM CONVERSION CHART
CHAINS and SPROCKETS
ARCTIC CAT DRIVE BELT DIMENSION CHART
ARCTIC CAT DRIVE BELT REPLACEMENT CHART
ARCTIC CAT DRIVE BELT REPLACEMENT CHART (Cont.)
CENTER-TO-CENTER/OFFSET SPECIFICATIONS
Torque Specifications (120 cc)
Torque Specifications
Troubleshooting Drive Clutch/ Driven Pulley
Troubleshooting Drive Belt
Troubleshooting Hydraulic Brake System
Track/Rear Suspension
SECTION 9 —TRACK/REAR SUSPENSION
TABLE OF CONTENTS
UNDERSTANDING THE SUSPENSION
SUSPENSION SETUP BASICS
2001 SUSPENSION MOUNTING LOCATION CHART
REAR SKID FRAME MOUNTING HOLES
REAR SHOCK LINK AND REAR SHOCK MOUNTING LOCATIONS
CHASSIS AND SKID FRAME MOUNTING LOCATIONS
Servicing Chart
Slide Rail Schematics
Front Arm Schematics
Rear Arm Schematics
Idler Wheels Schematics
Articulating Skid Frame Schematic
Repair Procedure 1 -Track/ Rear Suspension
Removing Skid Frame
End Cap
Wear Strip
Rear Suspension Arm/Rear Springs
Rear Idler Wheels and Axle
Upper Idler Wheels
Slide Rail
Drive Chain and Sprocket
Drive Chain, Track, and Driveshaft
Installing Skid Frame
Track Tension
Track Alignment
Repair Procedure 2 -Track/ Rear Suspension
Removing Skid Frame
Wear Strips
End Caps
Shock Pads
Front Outer Idler Wheels
Rear Inner Idler Wheels
Rear Upper Idler Wheels/Rear Springs
Rear Axle and Idler Wheels
Idler Arm
Front Arm/Front Shock Absorber/Front Inner Idler Wheels
Rear Shock Absorber and Shock Links
Slide Rails
Installing Skid Frame
Track Tension
Track Alignment
Repair Procedure 3 -Track/ Rear Suspension
Removing Skid Frame
Wear Strips
End Caps
Shock Pads
Front Outer Idler Wheels
Rear Inner Idler Wheels
Rear Upper Idler Wheels/Rear Springs
Rear Axle and Idler Wheels
Idler Arm
Front Arm/Front Shock Absorber/Front Inner Idler Wheels
Rear Shock Absorber and Shock Links
Slide Rails
Installing Skid Frame
Track Tension
Track Alignment
Repair Procedure 4 -Track/ Rear Suspension
Removing Skid Frame
End Cap
Wear Strip
Rear Spring
Rear Arm
Front Arm
Front Idler Wheels and Bracket, Front Shock Bracket, and Front Arm Bracket
Front Arm Shock Absorber
Rear Arm Shock Absorber And Shock Links
Rear Shock Pivot
Center Inner Idler Wheels
Slide Rail
Installing Skid Frame
Track Tension
Track Alignment
Overload Springs
DRIVE SPROCKET LOCATION
DRIVE TRACK USAGE CHART
DRIVE TRACK LUG PATTERNS
IDLER WHEEL SELECTION CHART
Torque Specifications
REBUILDABLE SHOCK ABSORBER USAGE GUIDE
REBUILDABLE SHOCK ACCESSORY PART NUMBERS
SHOCK ABSORBER USAGE GUIDE
REAR SPRING SELECTION CHART
FRONT SUSPENSION SKI SPRINGS
FRONT SUSPENSION SWAY BAR
REAR SUSPENSION (Front Arm Springs)
Standard Shock and Spring Chart - 2001 Models
REBUILDABLE SHOCK PISTON DEPTH CHART
REBUILDABLE SHOCK TOOLS REQUIRED
REBUILDABLE SHOCK REBUILD KITS
2001 VALVE STACKS
Servicing I.F.P. Style Shocks
Servicing Front Arm Quick-Adjust Shock
Installing Internal Travel Limiting Spacers
Servicing Rebuildable Shocks and Remote Reservoir w/Clicker
Bearing Cap and Shaft Seal
Shaft Eyelet
Ski Shocks Bottom-Out Bumper
Pressurizing Rebuildable Shocks
Troubleshooting Track