2006-2008 Polaris Snowmobiles FS/FST Service Manual.
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- 2006 2008 Polaris Snowmobiles FS FST Service Manual
This is a complete Service Manual in English for the 2006-2008 FS / FST Snowmobiles.
Color diagrams, high resolution images and full description for the procedures. Original Polaris service manual.
Models covered in this service manual:
| 2006 | 2007 | 2008 | ||
| - FS CLASSIC - FST CLASSIC - FS TOURING - FST TOURING - FST SWITCHBACK |
- FST IQ - FST IQ LX - FS IQ TOURING - FST IQ TOURING - FST IQ CRUISER - FST IQ SWITCHBACK |
- IQ TURBO DRAGON - IQ TURBO LX - TURBO SWITCHBACK - FS IQ TOURING - FST IQ TOURING - IQ CRUISER |
Manual chapters:
2006 - 2008 FS / FST SERVICE MANUAL
- FOREWORD
- understanding manual safety labels and directions
- TRADEMARKS
Model Specifications
- 2006 FS Classic
- 2006 FST Classic
- 2006 FS Touring
- 2006 FST Touring
- 2006 FST Switchback
- 2007 FST IQ
- 2007 FST IQ LX
- 2007 FS IQ Touring
- 2007 FST IQ Touring
- 2007 FST IQ Cruiser
- 2007 FST IQ Switchback
- 2008 IQ Turbo Dragon
- 2008 IQ Turbo LX
- 2008 Turbo Switchback
- 2008 FS IQ Touring
- 2008 FST IQ Touring
- 2008 IQ Cruiser
General Information
- VIN Organization
- TUNNEL DECAL
- 2006 Publication Part Numbers
- 2007 Publication Part Numbers
- 2008 Publication Part Numbers
- Miscellaneous Publications
- SAE
- Metric
- Decimal Equivalents
- Conversion Table
- Standard Bolt Specifications
- GASOLINE VOLATILITY
Maintenance
- Break-In Period Maintenance Interval
- Maintenance Program
- Engine Oil Level Check
- Engine Oil and Filter Change Procedure
- Airbox Oil Breather Foam Element
- Spark Plug Servicing
- Air Box Intake Boots
- Engine Lubrication System Overview
- FST Air Filter
- Alternator Belt Inspection / Adjustment
- Valve Lash Adjustment
- Expansion Tank
- Engine Coolant Removal
- Adding Engine Coolant / Air Bleed
- Cooling System Pressure Test
- Engine Cooling System Overview
- Oil Cooler Configurations
- Drive Belt Deflection
- Chaincase Chain Tension
- Track Alignment
- Track Tension
- Track Lubrication
- Lubrication Points
- Driveshaft Bearing
- Rear Suspension
- Chaincase Oil Level
- Chaincase Drain Plug
- Handlebar Adjustment
- Rider Select Adjustment
- Throttle Lever Freeplay
- Brake Lever
- Brake Fluid
- Brake Fluid Bleeding
- Storage Procedures
EFI / Ignition Systems
- System Overview
- Safety Information
- Bosch M7.4.4 System Specifications
- Diagnostic Trouble Codes (DTCs)
- ECU Connector Orientation
- EFI - Engine Harness Repair Kits
- Wiring Harness Connector Identification
- ECU 100 Harness Connector (Gray Color)
- ECU 200 Harness Connector (Brown Color)
- ECU 300 Harness Connector (Black Color)
- Engine RPM / Vehicle Speed Limit Modes
- Turbo Boost Reduction Modes
- Fuel Injection Circuit
- Ignition Coil Circuit
- Throttle Position Sensor Circuit (TPS)
- TPS Baseline Adjustment
- TPS Idle Speed Adjustment
- Throttle Plate Synchronization
- Ambient Pressure Sensor Circuit (FST Only)
- Intake Manifold Pressure / Temperature Sensor Circuit
- Boost Pressure Sensor Circuit (FST Only)
- Coolant Temperature Sensor Circuit
- Crank Position Sensor (CPS) Circuit
- Camshaft Phase Sensor Circuit
- Knock Sensor Circuit (FST Only)
- Wastegate Solenoid Pulse Valve Circuit (FST Only)
- Wide Band Lambda Sensor Circuit
- Idle Air Control Actuator Circuit
- Roll Over Sensor Circuit
- Diagnostic Communications Circuit
- Digital Wrench Diagnostic Cable Connection
- Ignition Switch Jumper Tool
- Fuel Rail / Intake / Exhaust Cylinder Head Components
- Posi-Lock Fuel Hose Connectors
- 2006 Fuel Tank / Fuel Supply
- 2006 Fuel Pump Supply / Return Fittings
- 2006 Pump / Sender Specifications
- 2006 Fuel Pump Replacement
- Drop-in Fuel Tank / Fuel Supply
- Drop-in Fuel Supply / Return Fittings
- Drop-in Pump / Sender Specifications
- Fuel Pump Replacement (Drop-In Style)
- Fuel Tank Pressure Test
- Fuel Pressure Test
- FS Induction System
- FST Induction System
- FST Airbox
- Turbocharger Assembly
- FST Boost / Vacuum Reference Hose System
- Wastegate Solenoid Pressure Testing
- Wastegate Actuator Pressure Testing
- Turbocharger Inspection
- Charge Air Cooler (Intercooler) Inspection
- Boost / Vacuum Reference Hose System (FST)
- FS Exhaust System
- FST Exhaust
- Troubleshooting
- Ignition Switch Jumper Tool
- Digital Wrench Diagnostic Cable Connection
- Digital Wrench Overview
- Digital Wrench Operating Requirements
- Updating Digital Wrench
- Version / Fileset Identification
- Engine Controller Reprogramming
- Data Display Screenshots - Engine OFF
- Data Display Screenshots - Engine at Idle
- Service Reports
- Performance Issues with No Diagnostic Codes
- Fuel System Minimum and Maximum Adaptation
- Multiple Diagnostic Codes
- Wire Harness Diagnostics
Engine Removal and Installation
- Before You Begin
- Suspending Engine
- Engine Removal
- MAG-Side Engine Mounting
- PTO-Side Engine Mounting
FS / FST Engine
- Engine Specifications
- Fastener Torque Specifications
- Cylinder Head / Crankcase Torque Patterns
- Special Tools
- Components
- Valve Cover Assembly
- Valve Train Assembly
- Bed Plate / Scavenge Oil Pump Assembly
- Oil Filter Assembly
- Water Outlet Manifold Assembly
- Water Pump Assembly
- High Pressure Oil Pump Assembly
- Chain Tensioner / Chain Guide Assembly
- Crankcase Assembly
- Piston Assembly
- Valve Assembly
- Crankshaft / Balance Shaft Assemblies
- Front (MAG-END) Gear Cover Assembly
- MAG Engine Mount / Alternator Bracket
- Starter Motor Assembly
- Valve Cover
- Bedplate / Scavenge Pump
- Water Outlet Manifold-Thermostat Assembly
- Water Pump Assembly
- MAG Gear Cover Assembly / Water Pump Driveshaft Removal and Installation
- Flywheel Removal and Installation
- High Pressure Oil Pump
- Gear Train
- Cylinder Head / Valve Train
- Crankcase / Crankshaft / Pistons / Balance Shaft
- Connecting Rod Bearing Oil Clearance Inspection
- Bearing Replacement Guide
- Crankshaft Main Bearing Oil Clearance Inspection
- Bearing Replacement Guide
- Crankcase / Crank Train / Piston Assembly
- Timing Chain Installation / Locating TDC
Final Drive and Brake Systems
- Optional Parts
- Speed Chart
- Drive Chain Deflection Adjustment
- Chaincase Oil Level
- Chaincase Oil Drain
- Chaincase Disassembly
- Jackshaft Removal
- Jackshaft Installation
- Driveshaft Removal
- Driveshaft Installation
- Overview
- Compensation Port
- GENERAL GUIDELINES
- BRAKE FLUID REPLACEMENT & BLEEDING
- BRAKE LINE REPLACEMENT
- REMOVAL
- ASSEMBLY
- PAD REPLACEMENT
- BRAKE DISC REPLACEMENT
PVT System
- Overview
- Drive Spring
- Clutch Weight
- Neutral Speed
- Engagement RPM
- Shift Out Over-Rev
- Shift Out RPM
- Driven Spring
- Back-Shifting
- Final Gearing
- 1:1 Shift Ratio
- Low / High Ratio
- Driven Helix / Ramp
- Special Tools
- Drive Clutch Springs
- Spring Free Length
- Drive Clutch Weights
- PERC Team LWT Driven Helixes (24 Fin)
- Non-PERC Team LWT Driven Helixes (24 Fin)
- Non-PERC Team Driven Helixes (12 Fin)
- Team Ramp Angles
- Team Driven Springs
- Drive Belts
- Belt Inspection
- Drive Clutch Bolt Torque
- Belt Wear / Burn Diagnostics
- Drive Belt Removal - Team Driven Clutch
- Drive Belt Installation - Team Driven Clutch
- Adjusting Belt Deflection - Team Driven Clutch
- Clutch Alignment / Offset
- Offset Adjustment
- Identification
- Drive Clutch Removal
- Drive Clutch Disassembly
- Roller Removal
- Roller Installation
- Clutch Assembly
- Spider Indexing
- Drive Clutch Installation
- Components
- Driven Clutch Removal
- Driven Clutch Installation
- Driven Clutch Disassembly
- Driven Clutch Assembly
Front Suspension / Steering
- Inspection
- Camber / Toe Specifications
- Springs
- Adjustable Shocks
- Ryde FX Air 2.0 Shock
- Rebuildable IFS Shock Specifications
- 7043141 Piston Valve Specifications
- 7043245 Piston Valve Specifications
- Front Suspension
- Steering Linkage
- Steering Mount
- Handlebar Post - Rider Select
- Setup and Adjustments
- Alignment Bar Specifications
- Camber
- Rod Ends
- Rod End Engagement
- Camber Adjustment
- Handlebar Centering
- Toe Adjustment
- Spindle Removal
- Spindle Assembly
- Spherical Bearing Replacement
- Upper / Lower Control Arm Removal
- Upper / Lower Control Arm Installation
Rear Suspension
- Rear Suspension Type by Model
- Suspension Mounting Fastener Torque
- IQ Rear Suspension Shock Rod
- IQ Rear Track Shock Pivot Orientation
- Operation
- Weight Transfer
- Coupling
- Torsion Spring Adjustment
- IQ 121 Pivots / Rear Idler
- IQ 121 Rail Assembly
- IQ 121 Front / Rear Torque Arms
- M-10 128 Pivots / Rear Idler
- M-10 128 Rail
- M-10 128 Front / Rear Torque Arms
- M-10 136 Pivots / Rear Idler
- M-10 136 Rail
- M-10 136 Front / Rear Torque Arms
- IQ 136 Comfort Pivots / Rear Idler
- IQ 136 Comfort Rail Assembly
- IQ 136 Comfort Front / Rear Torque Arms
- IQ 136 Coupled Pivots / Rear Idler
- IQ 136 Coupled Rail Assembly
- IQ 136 Coupled Front / Rear Torque Arms
- IQ 144 Pivots / Rear Idler
- IQ 144 Rail Assembly
- IQ 144 Front / Rear Torque Arms
- Adjustment Procedures
- Rear Suspension Ride Height
- Scissor Stop Adjustment
- Limiter Strap Adjustment
- Torsion Spring Adjustment
- IQ 121 Heavy Torsion Spring Installation
- M-10 OVERVIEW
- M-10 ADJUSTMENTS
- M-10 TERMINOLOGY
- M-10 ADJUSTMENTS
- M-10 FRA INITIAL SET UP REFERENCE
- M-10 REAR SPRING PRELOAD
- M-10 SKI PRESSURE
- Wear Limit
- Removal
- Break-In
- Removal
- Installation
- Specifications
- Front Track Shock (FTS) Valving
- Rear Track Shock (RTS) Valving
- Shock Rebuilding Tools
- Ryde FX™ Shock Valve Part Numbers
- Fox™ Shock Valve Part Numbers
- Valve Shim Arrangement
- Piston Orientation
- Ryde FX Air 2.0 Shock Disassembly
- Ryde FX Air 2.0 Shock Assembly
- Ryde FX Remote Reservoir Shock Disassembly
- Ryde FX Remote Reservoir Shock Assembly
- RYDE FX MONO-TUBE SHOCK DISASSEMBLY
- RYDE FX MONO-TUBE SHOCK ASSEMBLY
- FOX PS-5 DISASSEMBLY
- FOX PS-5 ASSEMBLY
- Assembly Illustration
- Rear Suspension
Chassis
- Assembly Illustration
- Hood / Plastic Repair
- Assembly Illustration
- Assembly Illustration
- IQ Fixed Seat Assembly
- IQ Removable Seat Assembly
- IQ Touring Seat Assembly
- IQ Raw Seat Assembly
- Seat Cover Replacement
- Assembly (Typical)
- Replacement
- Decal Removal
- Decal Installation
Chassis Electrical System
- System Overview
- Battery / Charging System Specifications
- Battery Preparation
- Battery Preparation
- Testing Procedures
- OPEN CIRCUIT VOLTAGE TESTING (OCV)
- LOAD TEST
- OFF SEASON STORAGE
- Relay Overview
- Relay Panel Wire Routing
- Fuse Overview
- Fusible Links
- Circuit Breaker
- Diodes
- External Relays (Relays Located Outside of the Main Relay Panel)
- EFI / Ignition Relay Circuit
- EFI Relay Circuit
- Ignition Relay Control Circuit
- Ignition Relay Power Circuit
- Chassis Relay Circuit
- Chassis Relay
- Start Solenoid Relay Circuit
- Start Solenoid Relay Control Circuit
- Start Solenoid Grounding Relay Circuit
- Fuel Pump Relay Circuit
- Fuel Pump Relay Circuit
- Charge Air Cooler (Intercooler) Fan Relay Circuit
- Charge Air Cooler Relay Circuit
- Engine Stop / Throttle Safety Stop Circuits
- Throttle Safety System
- Perc 4 Reverse System Circuits
- Perc 4 Button Circuit
- Forward / Reverse Limit Switch Circuits
- Perc 4 Forward Reverse Controller Circuit
- Multi-Function Display (MFD) Circuits
- Multi-Function Display Power Circuit
- Multi-Function Display Inputs / Outputs
- Mode / Set Switch Circuit (Non-ACE)
- Vehicle Speed Sensor Circuit
- Power-Up / Power-Down Sequence Overview
- Power-Up / Power-Down Troubleshooting
- Cylinder Head Routings
- Crankcase / Throttle Body Routings
- LH Foot Rest Routings
- Ambient Pressure / Wastegate Solenoid Routings
- Overview
- Checking Components
- Troubleshooting
- Operation
- Feedback
- Enable / Disable
- Display Select
- Suspension Position
- ACE Important Notes
2006 FS / FST Chassis 1 of 2
- 2006 FS / FST Chassis 1 of 2
- 2006 FS / FST Chassis 2 of 2
- 2006 FS / FST Engine 1 of 2
- 2006 FS / FST Engine 2 of 2
- 2006 FS / FST Hood
- 2006 FS / FST System Diagram
- 2007 FS / FST Chassis 1 of 2
- 2007 FS / FST Chassis 2 of 2
- 2007 FS / FST M10 ACE Chassis 1 of 2
- 2007 FS / FST M10 ACE Chassis 2 of 2
- 2007 FS / FST Engine 1 of 2
- 2007 FS / FST Engine 2 of 2
- 2007 FS / FST Hood
- 2007 FS / FST System Diagram
- 2007 FS / FST M10 ACE Suspension
- 2008 FS / FST Chassis 1 of 2
- 2008 FS / FST Chassis 2 of 2
- 2008 FS / FST M10 ACE Chassis 1 of 2
- 2008 FS / FST M10 ACE Chassis 2 of 2
- 2008 FS / FST Hood Harness
- 2008 FS / FST M10 ACE Suspension
- 2008 FS / FST Engine 1 of 2
- 2008 FS / FST Engine 2 of 2
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Full list of manual chapters:
2006 - 2008 FS / FST SERVICE MANUAL
FOREWORD
understanding manual safety labels and directions
TRADEMARKS
Model Specifications
2006 FS Classic
2006 FST Classic
2006 FS Touring
2006 FST Touring
2006 FST Switchback
2007 FST IQ
2007 FST IQ LX
2007 FS IQ Touring
2007 FST IQ Touring
2007 FST IQ Cruiser
2007 FST IQ Switchback
2008 IQ Turbo Dragon
2008 IQ Turbo LX
2008 Turbo Switchback
2008 FS IQ Touring
2008 FST IQ Touring
2008 IQ Cruiser
General Information
VIN Organization
TUNNEL DECAL
2006 Publication Part Numbers
2007 Publication Part Numbers
2008 Publication Part Numbers
Miscellaneous Publications
SAE
Metric
Decimal Equivalents
Conversion Table
Standard Bolt Specifications
GASOLINE VOLATILITY
Maintenance
Break-In Period Maintenance Interval
Maintenance Program
Engine Oil Level Check
Engine Oil and Filter Change Procedure
Airbox Oil Breather Foam Element
Spark Plug Servicing
Air Box Intake Boots
Engine Lubrication System Overview
FST Air Filter
Alternator Belt Inspection / Adjustment
Valve Lash Adjustment
Expansion Tank
Engine Coolant Removal
Adding Engine Coolant / Air Bleed
Cooling System Pressure Test
Engine Cooling System Overview
Oil Cooler Configurations
Drive Belt Deflection
Chaincase Chain Tension
Track Alignment
Track Tension
Track Lubrication
Lubrication Points
Driveshaft Bearing
Rear Suspension
Chaincase Oil Level
Chaincase Drain Plug
Handlebar Adjustment
Rider Select Adjustment
Throttle Lever Freeplay
Brake Lever
Brake Fluid
Brake Fluid Bleeding
Storage Procedures
EFI / Ignition Systems
System Overview
Safety Information
Bosch M7.4.4 System Specifications
Diagnostic Trouble Codes (DTCs)
ECU Connector Orientation
EFI - Engine Harness Repair Kits
Wiring Harness Connector Identification
ECU 100 Harness Connector (Gray Color)
ECU 200 Harness Connector (Brown Color)
ECU 300 Harness Connector (Black Color)
Engine RPM / Vehicle Speed Limit Modes
Turbo Boost Reduction Modes
Fuel Injection Circuit
Ignition Coil Circuit
Throttle Position Sensor Circuit (TPS)
TPS Baseline Adjustment
TPS Idle Speed Adjustment
Throttle Plate Synchronization
Ambient Pressure Sensor Circuit (FST Only)
Intake Manifold Pressure / Temperature Sensor Circuit
Boost Pressure Sensor Circuit (FST Only)
Coolant Temperature Sensor Circuit
Crank Position Sensor (CPS) Circuit
Camshaft Phase Sensor Circuit
Knock Sensor Circuit (FST Only)
Wastegate Solenoid Pulse Valve Circuit (FST Only)
Wide Band Lambda Sensor Circuit
Idle Air Control Actuator Circuit
Roll Over Sensor Circuit
Diagnostic Communications Circuit
Digital Wrench Diagnostic Cable Connection
Ignition Switch Jumper Tool
Fuel Rail / Intake / Exhaust Cylinder Head Components
Posi-Lock Fuel Hose Connectors
2006 Fuel Tank / Fuel Supply
2006 Fuel Pump Supply / Return Fittings
2006 Pump / Sender Specifications
2006 Fuel Pump Replacement
Drop-in Fuel Tank / Fuel Supply
Drop-in Fuel Supply / Return Fittings
Drop-in Pump / Sender Specifications
Fuel Pump Replacement (Drop-In Style)
Fuel Tank Pressure Test
Fuel Pressure Test
FS Induction System
FST Induction System
FST Airbox
Turbocharger Assembly
FST Boost / Vacuum Reference Hose System
Wastegate Solenoid Pressure Testing
Wastegate Actuator Pressure Testing
Turbocharger Inspection
Charge Air Cooler (Intercooler) Inspection
Boost / Vacuum Reference Hose System (FST)
FS Exhaust System
FST Exhaust
Troubleshooting
Ignition Switch Jumper Tool
Digital Wrench Diagnostic Cable Connection
Digital Wrench Overview
Digital Wrench Operating Requirements
Updating Digital Wrench
Version / Fileset Identification
Engine Controller Reprogramming
Data Display Screenshots - Engine OFF
Data Display Screenshots - Engine at Idle
Service Reports
Performance Issues with No Diagnostic Codes
Fuel System Minimum and Maximum Adaptation
Multiple Diagnostic Codes
Wire Harness Diagnostics
Engine Removal and Installation
Before You Begin
Suspending Engine
Engine Removal
MAG-Side Engine Mounting
PTO-Side Engine Mounting
FS / FST Engine
Engine Specifications
Fastener Torque Specifications
Cylinder Head / Crankcase Torque Patterns
Special Tools
Components
Valve Cover Assembly
Valve Train Assembly
Bed Plate / Scavenge Oil Pump Assembly
Oil Filter Assembly
Water Outlet Manifold Assembly
Water Pump Assembly
High Pressure Oil Pump Assembly
Chain Tensioner / Chain Guide Assembly
Crankcase Assembly
Piston Assembly
Valve Assembly
Crankshaft / Balance Shaft Assemblies
Front (MAG-END) Gear Cover Assembly
MAG Engine Mount / Alternator Bracket
Starter Motor Assembly
Valve Cover
Bedplate / Scavenge Pump
Water Outlet Manifold-Thermostat Assembly
Water Pump Assembly
MAG Gear Cover Assembly / Water Pump Driveshaft Removal and Installation
Flywheel Removal and Installation
High Pressure Oil Pump
Gear Train
Cylinder Head / Valve Train
Crankcase / Crankshaft / Pistons / Balance Shaft
Connecting Rod Bearing Oil Clearance Inspection
Bearing Replacement Guide
Crankshaft Main Bearing Oil Clearance Inspection
Bearing Replacement Guide
Crankcase / Crank Train / Piston Assembly
Timing Chain Installation / Locating TDC
Final Drive and Brake Systems
Optional Parts
Speed Chart
Drive Chain Deflection Adjustment
Chaincase Oil Level
Chaincase Oil Drain
Chaincase Disassembly
Jackshaft Removal
Jackshaft Installation
Driveshaft Removal
Driveshaft Installation
Overview
Compensation Port
GENERAL GUIDELINES
BRAKE FLUID REPLACEMENT and BLEEDING
BRAKE LINE REPLACEMENT
REMOVAL
ASSEMBLY
PAD REPLACEMENT
BRAKE DISC REPLACEMENT
PVT System
Overview
Drive Spring
Clutch Weight
Neutral Speed
Engagement RPM
Shift Out Over-Rev
Shift Out RPM
Driven Spring
Back-Shifting
Final Gearing
1:1 Shift Ratio
Low / High Ratio
Driven Helix / Ramp
Special Tools
Drive Clutch Springs
Spring Free Length
Drive Clutch Weights
PERC Team LWT Driven Helixes (24 Fin)
Non-PERC Team LWT Driven Helixes (24 Fin)
Non-PERC Team Driven Helixes (12 Fin)
Team Ramp Angles
Team Driven Springs
Drive Belts
Belt Inspection
Drive Clutch Bolt Torque
Belt Wear / Burn Diagnostics
Drive Belt Removal - Team Driven Clutch
Drive Belt Installation - Team Driven Clutch
Adjusting Belt Deflection - Team Driven Clutch
Clutch Alignment / Offset
Offset Adjustment
Identification
Drive Clutch Removal
Drive Clutch Disassembly
Roller Removal
Roller Installation
Clutch Assembly
Spider Indexing
Drive Clutch Installation
Components
Driven Clutch Removal
Driven Clutch Installation
Driven Clutch Disassembly
Driven Clutch Assembly
Front Suspension / Steering
Inspection
Camber / Toe Specifications
Springs
Adjustable Shocks
Ryde FX Air 2.0 Shock
Rebuildable IFS Shock Specifications
7043141 Piston Valve Specifications
7043245 Piston Valve Specifications
Front Suspension
Steering Linkage
Steering Mount
Handlebar Post - Rider Select
Setup and Adjustments
Alignment Bar Specifications
Camber
Rod Ends
Rod End Engagement
Camber Adjustment
Handlebar Centering
Toe Adjustment
Spindle Removal
Spindle Assembly
Spherical Bearing Replacement
Upper / Lower Control Arm Removal
Upper / Lower Control Arm Installation
Rear Suspension
Rear Suspension Type by Model
Suspension Mounting Fastener Torque
IQ Rear Suspension Shock Rod
IQ Rear Track Shock Pivot Orientation
Operation
Weight Transfer
Coupling
Torsion Spring Adjustment
IQ 121 Pivots / Rear Idler
IQ 121 Rail Assembly
IQ 121 Front / Rear Torque Arms
M-10 128 Pivots / Rear Idler
M-10 128 Rail
M-10 128 Front / Rear Torque Arms
M-10 136 Pivots / Rear Idler
M-10 136 Rail
M-10 136 Front / Rear Torque Arms
IQ 136 Comfort Pivots / Rear Idler
IQ 136 Comfort Rail Assembly
IQ 136 Comfort Front / Rear Torque Arms
IQ 136 Coupled Pivots / Rear Idler
IQ 136 Coupled Rail Assembly
IQ 136 Coupled Front / Rear Torque Arms
IQ 144 Pivots / Rear Idler
IQ 144 Rail Assembly
IQ 144 Front / Rear Torque Arms
Adjustment Procedures
Rear Suspension Ride Height
Scissor Stop Adjustment
Limiter Strap Adjustment
Torsion Spring Adjustment
IQ 121 Heavy Torsion Spring Installation
M-10 OVERVIEW
M-10 ADJUSTMENTS
M-10 TERMINOLOGY
M-10 ADJUSTMENTS
M-10 FRA INITIAL SET UP REFERENCE
M-10 REAR SPRING PRELOAD
M-10 SKI PRESSURE
Wear Limit
Removal
Break-In
Removal
Installation
Specifications
Front Track Shock (FTS) Valving
Rear Track Shock (RTS) Valving
Shock Rebuilding Tools
Ryde FX Shock Valve Part Numbers
Fox Shock Valve Part Numbers
Valve Shim Arrangement
Piston Orientation
Ryde FX Air 2.0 Shock Disassembly
Ryde FX Air 2.0 Shock Assembly
Ryde FX Remote Reservoir Shock Disassembly
Ryde FX Remote Reservoir Shock Assembly
RYDE FX MONO-TUBE SHOCK DISASSEMBLY
RYDE FX MONO-TUBE SHOCK ASSEMBLY
FOX PS-5 DISASSEMBLY
FOX PS-5 ASSEMBLY
Assembly Illustration
Rear Suspension
Chassis
Assembly Illustration
Hood / Plastic Repair
Assembly Illustration
Assembly Illustration
IQ Fixed Seat Assembly
IQ Removable Seat Assembly
IQ Touring Seat Assembly
IQ Raw Seat Assembly
Seat Cover Replacement
Assembly (Typical)
Replacement
Decal Removal
Decal Installation
Chassis Electrical System
System Overview
Battery / Charging System Specifications
Battery Preparation
Battery Preparation
Testing Procedures
OPEN CIRCUIT VOLTAGE TESTING (OCV)
LOAD TEST
OFF SEASON STORAGE
Relay Overview
Relay Panel Wire Routing
Fuse Overview
Fusible Links
Circuit Breaker
Diodes
External Relays (Relays Located Outside of the Main Relay Panel)
EFI / Ignition Relay Circuit
EFI Relay Circuit
Ignition Relay Control Circuit
Ignition Relay Power Circuit
Chassis Relay Circuit
Chassis Relay
Start Solenoid Relay Circuit
Start Solenoid Relay Control Circuit
Start Solenoid Grounding Relay Circuit
Fuel Pump Relay Circuit
Fuel Pump Relay Circuit
Charge Air Cooler (Intercooler) Fan Relay Circuit
Charge Air Cooler Relay Circuit
Engine Stop / Throttle Safety Stop Circuits
Throttle Safety System
Perc 4 Reverse System Circuits
Perc 4 Button Circuit
Forward / Reverse Limit Switch Circuits
Perc 4 Forward Reverse Controller Circuit
Multi-Function Display (MFD) Circuits
Multi-Function Display Power Circuit
Multi-Function Display Inputs / Outputs
Mode / Set Switch Circuit (Non-ACE)
Vehicle Speed Sensor Circuit
Power-Up / Power-Down Sequence Overview
Power-Up / Power-Down Troubleshooting
Cylinder Head Routings
Crankcase / Throttle Body Routings
LH Foot Rest Routings
Ambient Pressure / Wastegate Solenoid Routings
Overview
Checking Components
Troubleshooting
Operation
Feedback
Enable / Disable
Display Select
Suspension Position
ACE Important Notes
2006 FS / FST Chassis 1 of 2
2006 FS / FST Chassis 1 of 2
2006 FS / FST Chassis 2 of 2
2006 FS / FST Engine 1 of 2
2006 FS / FST Engine 2 of 2
2006 FS / FST Hood
2006 FS / FST System Diagram
2007 FS / FST Chassis 1 of 2
2007 FS / FST Chassis 2 of 2
2007 FS / FST M10 ACE Chassis 1 of 2
2007 FS / FST M10 ACE Chassis 2 of 2
2007 FS / FST Engine 1 of 2
2007 FS / FST Engine 2 of 2
2007 FS / FST Hood
2007 FS / FST System Diagram
2007 FS / FST M10 ACE Suspension
2008 FS / FST Chassis 1 of 2
2008 FS / FST Chassis 2 of 2
2008 FS / FST M10 ACE Chassis 1 of 2
2008 FS / FST M10 ACE Chassis 2 of 2
2008 FS / FST Hood Harness
2008 FS / FST M10 ACE Suspension
2008 FS / FST Engine 1 of 2
2008 FS / FST Engine 2 of 2
