2008 - Polaris Sportsman 700/800/700 X2 EFI Service Manual
Original high quality service manual covers all aspects or repair, maintenance and troubleshooting for Polaris ATVs.
Manual is searchable and indexed. Finding any information is a snap.
Manual chapters:
- GENERAL INFORMATION
- MAINTENANCE
- ENGINE
- FUEL INJECTION
- BODY / STEERING / SUSPENSION
- CLUTCH SYSTEM
- FINAL DRIVE
- SPORTSMAN TRANSMISSION
- BRAKES
- ELECTRICAL
- 800 TOURING EFI INTERNATIONAL
- WIRING DIAGRAMS
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This Manual PDF file is:
- + Printable: Yes
- + Viewable on: MS Windows, Mac, Android, iOS, Linux
- + Requires: Adobe Acrobat/Preview
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Full list of manual chapters:
GENERAL INFORMATION
MAINTENANCE
ENGINE
FUEL INJECTION
BODY / STEERING / SUSPENSION
CLUTCH SYSTEM
TABLE OF CONTENTS
SPECIAL TOOLS AND SPECIFICATIONS
Special Tools
Component Fastener Torques
PVT EXPLODED VIEWS
PVT Sealing And Ducting Components
Drive Clutch Exploded Views (EBS vs. Non-EBS)
Driven Clutch Exploded Views
Engine Braking System (EBS) Exploded View
PVT SYSTEM
PVT Operation Overview
Drive Clutch Operation
Driven Clutch Operation
EBS Clutch Operation
PVT Maintenance / Inspection
Drive Clutch Spring
Optional Shift Weights
PVT Drying
PVT Disassembly
PVT Installation
Drive Belt Removal / Inspection
DRIVE BELT INSTALLATION
Clutch Alignment
Clutch Offset
EBS DRIVE CLUTCH SERVICE
Drive Clutch Disassembly
Spider Removal
Button To Tower Clearance Inspection
Shift Weight Inspection
Drive Clutch Inspection
Moveable Sheave Bushing Inspection
Drive Clutch Bushing Service
One-Way Clutch Inspection (Drive Clutch)
Drive Clutch Reassembly
EBS DRIVEN CLUTCH SERVICE
Driven Clutch Disassembly
DRIVEN CLUTCH BUSHING REMOVAL/ INSTALLATION
EBS DRIVEN CLUTCH REASSEMBLY
PVT TROUBLESHOOTING
Overheating
Problem, Cause and Remedy Chart
FINAL DRIVE
TABLE OF CONTENTS
SPECIFICATIONS
Torque Table
Special Tools
Gearcase Fluid / Capacity
FRONT HUB
Disassembly
Assembly
FRONT DRIVE SHAFT (CV) SERVICE
Removal
Installation
Inspection
CV Joint/Boot Replacement
PROP SHAFT - FRONT OR REAR
Removal and Installation
U-JOINT
Disassembly
Assembly
DRIVE AXLE EXPLODED VIEWS
Drive Shafts and Propshafts
FRONT GEARCASE - CENTRALIZED HILLIARD W/ Active descent control
Operation
ADC Gearcase Exploded View
ADC Operation
Front Gearcase Diagnosis
Gearcase Removal
Gearcase Installation
Coil Testing
ADC Differential Hydraulic Circuit Bleeding
Disassembly / Inspection
ADC Gearcase Piston Replacement Procedure
Assembly
Setting Ring Gear Backlash
REAR HUB
Removal
Disassembly
Assembly
Installation
REAR DRIVE (CV) SHAFT
Removal
Service
CV Boot Replacement
INSTALLATION
Drive Shaft and CV Joint Handling Tips
REAR GEARCASE
Removal
Disassembly and Inspection
Reassembly
Installation
Rear Gearcase Exploded View
SPORTSMAN TRANSMISSION
BRAKES
ELECTRICAL
800 TOURING EFI INTERNATIONAL
WIRING DIAGRAMS