Bombardier Sea-Doo 2002 factory shop manual - volume 2
This Shop Manual covers the following Sea-Doo 2002 watercraft models:
Models | Engine Type | Model Number |
GTX DI International (green) | 947 DI | 5563 |
GTX DI (green) | 947 DI | 5564 |
GTX 4-TEC International (red) | 1503 | 5573 |
GTX 4-TEC (red) | 1503 | 5574 |
GTX 4-TEC International (blue) | 1503 | 5593 |
GTX 4-TEC (blue) | 1503 | 5594 |
GTX DI International (blue) | 947 DI | 5595 |
GTX DI (blue) | 947 DI | 5596 |
Manual Part Number: 219 100 153
Manual chapters:
TABLE OF CONTENTS
SAFETY NOTICE
INTRODUCTION
01. SERVICE TOOLS AND PRODUCTS
02. MAINTENANCE
- PERIODIC INSPECTION CHART
- FLUSHING AND LUBRICATION
- WATER-FLOODED ENGINE
- STORAGE
03. TROUBLESHOOTING
- TROUBLESHOOTING CHART
- ENGINE WILL NOT START
- ENGINE HARD TO START
- ENGINE MISFIRES, RUNS IRREGULARLY
- ENGINE LACKS ACCELERATION OR POWER
- ENGINE STOPS RUNNING
- ENGINE CANNOT REACH MAXIMUM RPM
- ENGINE RUNS TOO FAST
- ENGINE OVERHEATS
- ENGINE SMOKE IN THE EXHAUST
- LOW OR NO ENGINE OIL PRESSURE
- ENGINE OIL CONTAMINATION
- UNUSUAL ENGINE NOISE AND/OR VIBRATION
- ABNORMAL NOISE FROM PROPULSION SYSTEM
04. ENGINE (DI)
- LEAK TEST
- REMOVAL AND INSTALLATION
- MAGNETO SYSTEM
- TOP END
- BOTTOM END
- EXHAUST SYSTEM
05. ENGINE (4-TEC)
- LEAK TEST
- INTAKE SYSTEM
- EXHAUST SYSTEM
- REMOVAL AND INSTALLATION
- PTO HOUSING/MAGNETO
- LUBRICATION SYSTEM
- CYLINDER HEAD AND VALVES
- ENGINE BLOCK
06. ENGINE MANAGEMENT (DI)
- OVERVIEW
- OPERATING PRINCIPLE
- ELECTRONIC MANAGEMENT
- COMPONENT INSPECTION AND ADJUSTMENT
- QUICK FUEL PRESSURE TEST
- AIR INDUCTION SYSTEM
- MPEM REPLACEMENT
- THROTTLE POSITION SENSOR
- EXHAUST GAS TEMPERATURE SENSOR
- KNOCK SENSOR
- IGNITION COIL
- Electrical Tests
- DIAGNOSTIC PROCEDURES
- FAULT DETECTION AND COMPENSATORY ACTIONS
- DI SYSTEM FAULT CODES
07. ENGINE MANAGEMENT (4-TEC)
- OVERVIEW
- COMPLETE ELECTRICAL SYSTEM OVERVIEW
- AIR INDUCTION
- FUEL DELIVERY SYSTEM
- ENGINE MANAGEMENT FUNCTIONS
- MULTI-PURPOSE ELECTRONIC MODULE
- COMPONENT INSPECTION AND ADJUSTMENT
- THROTTLE BODY
- FUEL DELIVERY
- ENGINE WIRING HARNESS
- IDLE BYPASS VALVE
- CRANKSHAFT POSITION SENSOR
- COOLANT TEMPERATURE SENSOR
- TOPS DIAGNOSTIC FLOW CHART
- IGNITION COILS
- DIAGNOSTIC PROCEDURES
08. COOLING SYSTEM
- CIRCUIT, COMPONENTS AND CARE
- INSPECTION
- DRAINING THE SYSTEM
- COOLANT REPLACEMENT
- COOLANT PUMP HOUSING
- THERMOSTAT
09. FUEL SYSTEM
- FUEL CIRCUIT
- INSPECTION
- AIR INTAKE
10. LUBRICATION SYSTEM (DI)
- OIL INJECTION SYSTEM
- OIL INJECTION PUMP
- OIL PUMP IDENTIFICATION
11. ELECTRICAL SYSTEM
- CHARGING SYSTEM
- BATTERY
- STARTING SYSTEM
- STARTER SPECIFICATION
- INSTRUMENTS AND ACCESSORIES
12. PROPULSION SYSTEM
- JET PUMP
- CLEANING
- PARTS INSPECTION
- GTX 4-TEC Models
- DRIVE SYSTEM
- REVERSE SYSTEM
13. STEERING SYSTEM
- OFF-POWER ASSISTED STEERING SYSTEM
- ALIGNMENT
14. HULUBODY
- ADJUSTMENT AND REPAIR
- FRONT SEAT ADJUSTMENT
- STORAGE COVER SHOCK
- FINITION PLATE
- INLET GRATE
- BUMPER REPLACEMENT
- TOOLS AND MATERIALS LIST
15. TECHNICAL DATA
- GTX DI MODELS
- GTX 4-TEC MODELS
16. WIRING DIAGRAMS
- GTX DI MODEL
- GTX 4-TEC MODEL
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