Suzuki 2003-2007 DF60 DF70 Outboard Motor Service Manual
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- Suzuki 2003 2007 DF60 DF70 Service Manual
Original Suzuki Service Manual for DF60 DF70 Outboards.
Manual includes high resolution images and diagrams, detailed instruction and technical recommendations and much much more.
Manual is deeply indexed and searchable.
Part Number: 99500-99E12-01E
Manual covers the folowing models:
- 2003 Suzuki Outboard 4-Stroke DF60 (DF 60) 60HP (60 HP)
- 2003 Suzuki Outboard 4-Stroke DF70 (DF 70) 70HP (70 HP)
- 2004 Suzuki Outboard 4-Stroke DF60 (DF 60) 60HP (60 HP)
- 2004 Suzuki Outboard 4-Stroke DF70 (DF 70) 70HP (70 HP)
- 2005 Suzuki Outboard 4-Stroke DF60 (DF 60) 60HP (60 HP)
- 2005 Suzuki Outboard 4-Stroke DF70 (DF 70) 70HP (70 HP)
- 2006 Suzuki Outboard 4-Stroke DF60 (DF 60) 60HP (60 HP)
- 2006 Suzuki Outboard 4-Stroke DF70 (DF 70) 70HP (70 HP)
- 2007 Suzuki Outboard 4-Stroke DF60 (DF 60) 60HP (60 HP)
- 2007 Suzuki Outboard 4-Stroke DF70 (DF 70) 70HP (70 HP)
Manual chapters:
- FOREWORD GROUP INDEX
- GENERAL INFORMATION
- PERIODIC MAINTENANCE
- ENGINE CONTROL SYSTEM
- ELECTRICAL
- FUEL SYSTEM
- POWER UNIT
- MID UNIT
- POWER TRIM AND TILT
- LOWER UNIT
- ROUTING AND DIAGRAM
- DF60 / DF70 "K4" ('04) MODEL
- DF60/70 "K5" (2005) MODEL
- DF60/70 "K6" (2006) MODEL
- DF60/70 "K7" (2007) MODEL
This manual contains maintenance and repair procedure for the Suzuki DF60 DF70 Outboards. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction and highly detailed exploded pictures and diagrams to show you how to complete the required job correctly and efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use.
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This Manual PDF file is:
- + Printable: Yes
- + Viewable on: MS Windows, Mac, Android, iOS, Linux
- + Requires: Adobe Acrobat/Preview
Once manual is downloaded any number of pages could be printed or it could be printed in whole.
Manual could be opened in Adobe Acrobat on any mobile device (like iPad, iPhone or Android device etc.) any computer capable of viewing a PDF files including IBM compatible computers running Windows, Linux (or any other flavor of UNIX). Apple Computers have native support for PDF files.
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Full list of manual chapters:
00 FOREWORD_GROUP INDEX
HOW TO USE THIS MANUAL
TO LOCATE WHAT YOU ARE LOOKING FOR:
COMPONENT PARTS AND IMPORTANT ITEM ILLUSTRATIONS
SYMBOL
01 GENERAL INFORMATION
WARNING/CAUTION/NOTE
GENERAL PRECAUTIONS
IDENTIFICATION NUMBER LOCATION
FUEL AND OIL
ENGINE BREAK-IN
PROPELLERS
SPECIFICATIONS
SERVICE DATA
TIGHTENING TORQUE
SPECIAL TOOLS
MATERIALS REQUIRED
02 PERIODIC MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE
MAINTENANCE AND TUNE-UP PROCEDURES
OIL PRESSURE
CYLINDER COMPRESSION
03 ENGINE CONTROL SYSTEM
ENGINE CONTROL SYSTEM STRUCTURE
COMPONENTS FOR SYSTEM CONTROL
IGNITION SYSTEM
ELECTRONIC FUEL INJECTION SYSTEM
CAUTION SYSTEM
SELF-DIAGNOSTIC SYSTEM
FAIL-SAFE SYSTEM
OPERATING HOUR INDICATION SYSTEM
OIL CHANGE REMINDER SYSTEM
START-IN-GEAR PROTECTION SYSTEM
O2 FEEDBACK SYSTEM
INSPECTION
TROUBLESHOOTING
REMOVAL/INSTALLATION
04 ELECTRICAL
BATTERY CHARGING SYSTEM
ELECTRIC STARTER SYSTEM
ELECTRIC PARTS HOLDER
MONITOR-TACHOMETER
05 FUEL SYSTEM
PRECAUTION ON FUEL SYSTEM SERVICE
FUEL LINE
FUEL VAPOR SEPARATOR/HIGH PRESSURE FUEL PUMP
FUEL INJECTOR/DELIVERY PIPE
LOW PRESSURE FUEL PUMP
FUEL TANK
06 POWER UNIT
INTAKE MANIFOLD ASSY
POWER UNIT
CYLINDER HEAD ASSY
CYLINDER/CRANKSHAFT/PISTON
OPERATION
07 MID UNIT
ENGINE SIDE COVER
TILLER HANDLE
DRIVESHAFT HOUSING AND OIL PAN
SWIVEL BRACKET, STEERING BRACKET AND CLAMP BRACKET
08 POWER TRIM AND TILT
SYSTEM WIRING DIAGRAM
SERVICE PROCEDURE
POWER TRIM AND TILT UNIT
PTT MOTOR RELAY
PTT SWITCH
OPERATION
09 LOWER UNIT
REMOVAL and DISASSEMBLY
PINION BEARING
INSPECTION
ASSEMBLY and INSTALLATION
LOWER UNIT GEARS- SHIMMING AND ADJUSTMENT
10 ROUTING AND DIAGRAM
WIRE ROUTING
FUEL HOSE ROUTING
WATER HOSE ROUTING
WIRING DIAGRAM
11 DF60 / DF70 "K4" ('04) MODEL
SPECIFICATIONS
SERVICE DATA
TIGHTENING TORQUE
ENGINE MOUNTING PARTS
CRANKCASE BOLT
TILT LIMIT SWITCH SYSTEM
SWIVEL BRACKET
CLAMP BRACKET SHAFT
PORT CLAMP BRACKET
DRIVESHAFT HOUSING
DRIVESHAFT
PINION GEAR BACK-UP SHIM
LOWER UNIT GEARS-SHIMMING AND ADJUSTMENT
WIRING DIAGRAM
12 DF60/70 "K5" (2005) MODEL
SPECIFICATIONS
SERVICE DATA
TIGHTENING TORQUE
ENGINE WIRING HARNESS
REMOTE CONTROL BOX AND REMOTE CONTROL WIRE
FUEL VAPOR SEPARATOR AND FUEL FILTER (HIGH PRESSURE)
TILLER HANDLE
CLUTCH CONTROL LEVER
TILT LIMIT SWITCH COVER
DRIVESHAFT HOUSING AND MOUNT
TRANSOM BOLT
SHIFT CAM HOUSING
FUEL HOSE ROUTING
WIRING DIAGRAM
13 DF60/70 "K6" (2006) MODEL
SPECIFICATIONS
SERVICE DATA
ECM
PTT RELAY AND PTT MOTOR
SWIVEL BRACKET BUSHING GREASE PATH
CLAMP BRACKET
SWIVEL BRACKET
EXHAUST SEAL RUBBER
WIRE ROUTING
WIRING DIAGRAM
14 DF60/70 "K7" (2007) MODEL
SPECIFICATIONS
SERVICE DATA
TIGHTENING TORQUE
PERIODIC MAINTENANCE SCHEDULE
ECM
CLAMP (Starter Motor Sub Cable)
FUEL FILTER
TIMING BELT PULLEY AND GUIDE
CYLINDER HEAD
TILLER HANDLE (DF70WTH)